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Coupling the vanadium-induced amorphous/crystalline NiFe2O4 with phosphide heterojunction toward active oxygen evolution reaction catalysts

  • Hanpeng Deng , Hunan Jiang , Kun Wang , Zhenyu Wang , Bin Wang , Zuowan Zhou and Jinyang Li EMAIL logo
Published/Copyright: November 25, 2022
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Abstract

Developing efficient and robust electrocatalysts is increasingly essential for water splitting, severely hindered by the sluggish four-electron transfer process of oxygen evolution reaction (OER). Amorphous/crystalline heterophase engineering has recently emerged as a promising electronic modulation approach for OER catalysts but suffers from poor conductivity of the amorphous structure. Here, we coupled the amorphous/crystalline NiFe2O4 induced by vanadium doping with NiP heterojunction, highlighting the synergistic effect in modulating the electronic structures and the complementary effect in promoting conductivity. As a superior electrocatalyst to commercial RuO2, the as-prepared NFO-V0.3-P showed a low overpotential of 277 mV at the current density of 20 mA cm−2, a Tafel slope of 45 mV dec−1, and long-term stability. The excellent OER catalytic activity is attributed to the synergistic effect at the heterophase interface with rich active sites, fine-tuning of electronic regulation, and enhanced conductivity.

1 Introduction

Electrolysis of water to produce hydrogen and oxygen is a promising approach to solving current energy crisis and environmental pollution problems [1,2,3]. The bottleneck of electrochemical water splitting is the slow oxygen evolution reaction (OER) on the anode [4], while the commonly used noble metal iridium (Ir)-based and ruthenium (Ru)-based catalysts are limited by their high cost and poor stability [5,6,7]. Therefore, the development of earth-abundant transition metals as high-performance OER electrocatalysts has attracted more and more researchers’ attention [8,9,10]. For example, spinel nickel ferrite NiFe2O4 has become a promising catalyst due to its advantages such as low cost, easy preparation, and easy structure control [11]. Researchers have prepared a series of NiFe2O4 catalysts with different structures and properties by hydrothermal method [12], solvothermal method [13], and sol–gel method [14]. However, pure NiFe2O4 is not suitable for OER due to the shortcomings of active sites and electronic structure and needs to be modified [15]. There are two main strategies to prepare transition metals into high-performance OER catalysts. The first is to adjust the morphology, geometry, and size of materials to increase the number of active centers [16,17,18]. The second is to improve the intrinsic activity of each active center by adjusting the crystal and electronic structures [19,20,21].

Doping can lead to heterophase, exhibiting optimized catalytic activity [22,23]. Recently, it has been reported that doping can induce the formation of amorphous/crystalline heterophase, resulting in abundant surface defects and coordinatively unsaturated sites, thereby increasing the exposure of active sites [24]. Han et al. fabricated F-doped Co2B with a high-density crystalline/amorphous interface that significantly enhances OER activity [25]. V is favored among all the dopants due to its low cost and robust existence in various valence states [26]. Li et al. reported that V promoted the transfer of electrons from Ni to VO x and reduced the adsorption energy; VO x also led to significant decay of the Ni lattice, resulting in amorphous/crystalline heterophase with increased electrochemically active surface area [27]. However, the low electrical conductivity of the amorphous structure severely limits the charge transfer during catalysis [28]. The built-in electric field at the heterojunction interface promotes charge transfer and redistribution, effectively regulating the electronic structure and enhancing conductivity [29]. Thus, heterojunction might be a remedy for the amorphous/crystalline structure. Furthermore, although spinel oxides have been intensively reported previously, the amorphous/crystalline heterophase spinel oxides coupled with phosphide heterojunction have not been reported yet. Therefore, it is desirable to construct such a hybrid interface and investigate the synergistic electronic regulation effect for boosting OER.

Based on the above challenges, we combined V-doping and phosphide heterojunction strategies to construct an amorphous/crystalline heterophase catalyst NFO-V0.3-P to synergistically optimize the electrical structure and conductivity for OER. The introduction of V weakened the crystallization ability of spinel NiFe2O4 and induced the formation of amorphous/crystalline heterophase with abundant oxygen vacancies and uncoordinated sites. Although V doping alone promoted the rearrangement of the electronic structure, the addition of NiP heterostructure improved the amorphous phase’s poor conductivity and further optimized the electronic structure by reducing the e g occupancy of Ni to be around 1.2. The as-prepared NFO-V0.3-P achieved a low overpotential of 277 mV at the current density of 20 mA cm−2, a Tafel slope of 45 mV dec−1, and long-term stability in alkaline media. This work provides an insightful coupling strategy for designing advanced OER electrocatalysts and performs a practical evaluation from the perspective of the e g occupancy in revealing its potential in synergistic electronic regulation.

2 Experimental

2.1 Materials

Nickel nitrate hexahydrate (Ni(NO3)2·6H2O, analytically pure), iron(iii) nitrate nonahydrate (Fe(NO3)3·9H2O, analytically pure), hexadecyl trimethyl ammonium bromide (CTAB, >98%), vanadium(iii) chloride (VCl3, >97%), ammonia (NH3·H2O, analytically pure), sodium hypophosphite (NaH2PO2, analytically pure), potassium hydroxide (KOH, analytically pure) were purchased from Kelong Chemical Agent. Ruthenium oxide (RuO2, 99.95%) was purchased from Alfa Aeser. Nafion solution (5%) was purchased from Dupont. All chemicals were used as received without further purification.

2.2 Synthesis of NFO electrocatalyst

First, Ni(NO3)2·6H2O (1 mmol), Fe(NO3)3·9H2O (2 − x mmol), and CTAB (0.2 g) were dissolved in a mixed solution of 20 mL deionized water and 10 mL ethanol and stirred for 1 h to obtain a homogeneous solution. Then, NH3·H2O (3 mL) was added dropwise under vigorous stirring. Subsequently, the solution was transferred to a 50 mL Teflon-lined autoclave and heated at 180°C for 12 h. The precipitate was collected by centrifugation, washed with ethanol and water, and dried at 50°C overnight. Finally, the precursor was ground and calcined in a muffle furnace at 400°C for 4 h to obtain the NFO catalyst.

2.3 Synthesis of NFO-V x electrocatalysts

Except for the raw materials, the preparation method of NFO-V x (x = 0.1, 0.3, 0.5) catalysts is the same as that of NFO. First, Ni(NO3)2·6H2O (1 mmol), Fe(NO3)3·9H2O (2 − x mmol), VCl3 (x mmol), and CTAB (0.2 g) were dissolved in a mixed solution of 20 mL deionized water and 10 mL ethanol and stirred for 1 h to obtain a homogeneous solution. The following preparation steps are exactly the same as that of NFO catalyst, and finally, the NFO-V x (x = 0.1, 0.3, 0.5) catalysts were obtained.

2.4 Synthesis of NFO-Vx-P electrocatalyst

The prepared NFO-V0.3 and NaH2PO2 were loaded in two porcelain boats with a mass ratio of 1:3 and were placed downstream and upstream of the tube furnace, respectively. The NFO-V0.3-P catalyst was prepared by heating to 300°C at a heating rate of 2°C min−1 under an Ar atmosphere for 2 h.

2.5 Material characterizations

The phase structure of the catalysts was determined using an X’pert Pro powder X-ray diffraction (XRD) from 20° to 80°. Scanning electron microscopy (SEM) images and elemental mapping were obtained using a JEOL JSM-7800 F field-emission SEM. Transmission electron microscope (TEM) images were taken using a Tecnai G220 (S-TWIN, FEI). X-ray photoelectron spectroscopy (XPS) was measured by Thermo ESCALAB 250XI. Electron paramagnetic resonance (EPR) spectra were obtained using a Bruker EMX plus X-band EPR spectrometer.

2.6 Electrochemical measurements

Electrochemical measurements were performed on Ivium Vertex. C electrochemical workstation in a three-electrode electrochemical cell. Pt sheet and Hg/HgO were used as the counter electrode and reference electrode. 1 M KOH solution was used as the electrolyte; 5 mg of catalyst was ultrasonically dispersed in a mixed solution of ethanol (900 μL) and Nafion (5 wt%, 100 μL) to obtain a homogeneous catalyst ink. Then, 100 µL of the as-prepared ink was drop cast onto nickel foam (1 cm × 1 cm) to prepare the working electrode with a catalyst loading of 0.5 mg cm−2.

The electrolyte was bubbled with O2 for 30 min before the OER measurements and maintained an O2-saturated electrolyte throughout the measurement. Cyclic voltammetry (CV) between 0 and 1 V vs Hg/HgO at a scan rate of 50 mV s−1 was performed to activate the catalysts surface until a steady-state CV curve was established. Linear sweep voltammetry (LSV) curves were collected at a scan rate of 5 mV s−1 and corrected by solution resistance (R s). Electrochemical impedance spectroscopy (EIS) was performed at open circuit potential over the frequency range between 100 kHz and 0.1 Hz. By calibrating the reference electrode (Figure S1), all potential values were calibrated concerning the reversible hydrogen electrode (RHE) by E RHE  =  E Hg/HgO + 0.93 V. Overpotentials (η) was calculated based on the formula η  =  E RHE − 1.23 V. Electrochemical active surface areas (ECSA) were obtained by measuring electrochemical double-layer capacitance (C dl) of catalysts. Chronopotentiometry measurements evaluated stability at the current density of 20 and 100 mA cm−2.

3 Results and discussion

3.1 Characterization analysis of catalysts

The synthesis of the NFO-V0.3-P catalyst involved two steps. As shown in Figure 1, the first step was to dope V into the catalyst by hydrothermal method. CTAB as a surfactant modulated the shape and size of nanoparticles and prevented excessive aggregation of nanoparticles. After the first heat treatment, transition metal oxide nanoparticles with the structural formula of NiV0.3Fe1.7O4 were prepared and denoted as NFO-V0.3. In the second step, a small amount of NaH2PO2 was pyrolyzed in a tube furnace to grow metal phosphide on the catalyst surface to obtain the final catalyst, which was named NFO-V0.3-P. V and P have been successfully introduced into the catalyst system in the corresponding steps, as shown in Figure 2(a) and Figures S2, S3. The distribution of each element in the catalyst is uniform.

Figure 1 
                  Catalyst preparation process diagram.
Figure 1

Catalyst preparation process diagram.

Figure 2 
                  (a) SEM image and the corresponding elemental mapping of NFO-V0.3-P. (b) XRD patterns of NFO, NFO-V0.3, NFO-V0.3-P. (c–e) TEM and (f–h) HRTEM image of NFO, NFO-V0.3, NFO-V0.3-P.
Figure 2

(a) SEM image and the corresponding elemental mapping of NFO-V0.3-P. (b) XRD patterns of NFO, NFO-V0.3, NFO-V0.3-P. (c–e) TEM and (f–h) HRTEM image of NFO, NFO-V0.3, NFO-V0.3-P.

The catalysts’ morphology and crystal structure evolution after V introduction and surface partial phosphating were characterized using XRD and TEM. As shown in Figure 2(b) and Figure S4, the diffraction angles and diffraction intensity of the NFO catalyst are consistent with those of NiFe2O4 (PDF #10-0325), indicating the successful preparation of an inverse spinel transition metal oxide with the good crystal structure. The catalyst after V doping also shows a similar XRD pattern, but the diffraction intensity is reduced, indicating that the crystalline nature was affected due to the V doping. With the increase in V content, the diffraction intensity gradually decreases, indicating that the weakening of crystallinity is caused by V and is closely related to the content of V. The crystallinity of the catalysts is NFO (93.9%), NFO-V0.1 (91.6%), NFO-V0.3 (59.2%), and NFO-V0.5 (49.3%), respectively. The XRD pattern of NFO-V0.3-P shows that the partial phosphating of the surface does not significantly change the original crystal structure of the catalyst. The new diffraction peaks with low intensity at 35.15°, 39.15°, and 48.07° correspond to (112), (211), and (220) crystal planes of NiP, respectively, which indicate that NiP appeared after phosphating.

TEM and HRTEM images provide more details on the changes in the catalyst structure. Figure 2(c) shows the polycrystalline structure of NFO, consisting of irregular nanoparticles with a particle size of 10 nm. The lattice fringes corresponding to NiFe2O4 on the (220), (311), (440), and (400) planes are observed in Figure 2(f), which verifies the above-mentioned XRD characterization. As shown in the TEM image of NFO-V0.3 (Figure 2d), the polycrystalline structure still exists, but the nanoparticle size is significantly reduced. The corresponding HRTEM (Figure 2g) shows a sizeable blurred area without visible lattice fringes, recognized as the amorphous phase, which shows that the introduction of V in the catalyst weakens the crystallization ability of NFO-V0.3. The introduction of a small amount of V causes part of Fe to be replaced by V. Due to the differences in atomic radius and electronic structure of V and Fe, the presence of V in the crystal lattice hinders the crystallization process, thereby weakening the crystallization ability of the catalyst [24]. Thus, part of the crystalline phase is transformed into an amorphous phase. At the same time, the limited crystallization ability prevents the catalyst nanoparticles from growing large enough, resulting in the phenomenon of nanoparticle size reduction after V doping. With an appropriate amount of V doping, some regions in the catalyst are transformed into the amorphous phase, but the rest can still be crystallized normally. The amorphous/crystalline mixed heterophase is constructed by adjusting the amount of V doping. The amorphous/crystalline mixed heterophase structure in NFO-V0.3 provides many vacancies and interfacial defects, providing more reactive sites for catalytic reactions [30]. As shown in Figure 2(h), such an amorphous/crystalline heterophase structure is preserved after phosphating in NFO-V0.3-P. The lattice diffraction fringes correspond to the NiP (122) plane to support the XRD characterization.

XPS was used to further evaluate the surface chemical composition and valence state of the catalysts. As shown in Figure S6(a), the existence of the V 2p peak and P 2p peak can be observed in the XPS total spectra of the three catalysts, verifying the existence of V and P elements. On the high-resolution P 2p XPS spectrum of NFO-V0.3-P (Figure S6b), the doublet peak in the 127–131 eV region is ascribed to P-metal bonding [31]. The broad peak centered at 132.8 eV comes from the P–O bonding of phosphorus species exposed to air [32], which further proves the existence of metal phosphide on the catalyst surface.

For transition metal oxides, the e g occupancy of the transition metal ions at the active site is an essential descriptor of OER activity because the e g orbitals directly participate in σ bonding with surface oxygen [33]. A small e g occupancy will lead to strong oxygen binding force, and the intermediate cannot be effectively desorbed; a large e g occupancy will inhibit the activation of oxygen and weaken the binding force of the intermediate [34]. Previous studies have found that when the e g occupancy is around 1.2, an ideal balance will be reached, and the catalyst shows the optimal OER activity [35,36]. Since Ni2+ has a valence electron configuration of (t 2g6 e g2), it can be assumed that Ni2+ (e g = 2) is in a high-spin state and Ni3+ (e g = 1) is in a high-spin state. According to the ratio of Ni2+ and Ni3+, the e g occupy can be calculated [37]. As shown in Figure 3(a), with the introduction of V, a high oxidation state peak corresponding to Ni3+ appears at 856.28 eV, and the characteristic peak corresponding to Ni2+ is significantly reduced. According to the characteristic peak area Ni3+/Ni2+ = 1.23, the calculated e g occupancy is approximately 1.44. It is also observed in Figure 3(b) that the V 2p3/2 peak, which should be observed at 517.5 eV, appears at 517 eV. The lower valence is due to the acceptance of electrons from Ni. After growing the phosphide heterojunction, the corresponding binding energy of Ni 2p3/2 shifts positively from 855.08 to 855.38 eV, and the binding energy of the V 2p3/2 peak (Figure S3d) further decreases to 516.8 eV. The ratio of Ni3+/Ni2+ continues to increase, and the e g occupancy is calculated to be 1.26 by the ratio, which means the oxidation state of Ni is higher. The characteristic peak at 853.4 eV is attributed to Ni-P, which proves the existence of the NiP crystal phase on the catalyst surface [31].

Figure 3 
                  XPS spectra of NFO, NFO-V0.3, NFO-V0.3-P in (a) Ni 2p, (b) Fe 2p, (c) O 1 s, and (d) V 2p region.
Figure 3

XPS spectra of NFO, NFO-V0.3, NFO-V0.3-P in (a) Ni 2p, (b) Fe 2p, (c) O 1 s, and (d) V 2p region.

In the Fe 2p spectra shown in Figure 3(c), the signal mainly consists of two peaks near 712.7 and 724.3 eV, which belong to Fe 2p3/2 and Fe 2p1/2, respectively [38]. The Fe3+ content in high valence state increases after V doping and decreases after phosphating, which means that the overall oxidation state of Fe increases first and then decreases. The heterojunction changes the internal electronic structure of the catalyst, and more electrons are transferred around Fe3+ to ensure the high oxidation state and low e g occupancy of Ni in the catalytic active site. On the high-resolution O 1s XPS spectrum (Figure 3d), the peak at 529.7 eV is attributed to O-metal bonding, the peak at 532.6 eV is related to the hydroxyl species of surface adsorbed water molecules, while the peak at 531.2 eV is attributed to a large number of defect sites with low oxygen coordination, namely, oxygen vacancies [39]. It is clearly observed that the peak area at 531.2 eV increases with V doping and phosphide heterojunction. It indicates that amorphous/crystalline mixed heterophase and phosphide heterojunction bring more defects to the catalyst and are more favorable for OER activity [30]. EPR spectroscopy (Figure S7) also demonstrated changes in oxygen vacancies, and the enhanced EPR signal intensity at g = 2.003 is attributed to the significant increase in oxygen vacancies [40].

3.2 OER performance of catalysts

The OER activity of the catalysts was evaluated in 1 M KOH solution using a three-electrode cell, and commercial RuO2 was used for comparison. Clearly, catalysts with different V contents showed different degrees of OER activity improvement over NFO (Figure S8). NFO-V0.3 exhibits the lowest overpotentials of 309 and 350 mV at current densities of 20 and 100 mA cm−2. The enhanced OER activity is related to the formation of amorphous/crystalline heterophase and the regulation of electronic structure induced by V in the catalyst. After constructing the surface heterojunction, the OER activity of NFO-V0.3-P was further enhanced. As shown in Figure 4(a), NFO-V0.3-P exhibits low overpotentials of 277 mV and 310 mV at current densities of 20 and 100 mA cm−2, far superior to commercial RuO2. The Tafel plots (Figure 4c) converted from LSV curves can evaluate the reaction kinetics of the catalysts. NFO-V0.3-P shows the lowest Tafel slope of 45 mV dec−1 among all samples, outperforming NFO (77 mV dec−1), NFO-V0.3 (54 mV dec−1), and commercial RuO2 (62 mV dec−1). This indicates that the OER reaction kinetics of the catalyst are optimized by V doping and phosphide heterojunction.

Figure 4 
                  (a) iR-corrected LSV curves of NFO, NFO-V0.3, NFO-V0.3-P, and RuO2. (b) A comparison of the overpotential values at the current densities of 20 and 100 mA cm−2. (c) Corresponding Tafel plots of the polarization curves in (a). (d) Nyquist plots of NFO, NFO-V0.3, NFO-V0.3-P. (e) The electrochemical C
                     dl of NFO, NFO-V0.3, and NFO-V0.3-P. (f) OER chronopotentiometry measurement of NFO-V0.3-P catalyst at the current densities of 20 and 100 mA cm−2.
Figure 4

(a) iR-corrected LSV curves of NFO, NFO-V0.3, NFO-V0.3-P, and RuO2. (b) A comparison of the overpotential values at the current densities of 20 and 100 mA cm−2. (c) Corresponding Tafel plots of the polarization curves in (a). (d) Nyquist plots of NFO, NFO-V0.3, NFO-V0.3-P. (e) The electrochemical C dl of NFO, NFO-V0.3, and NFO-V0.3-P. (f) OER chronopotentiometry measurement of NFO-V0.3-P catalyst at the current densities of 20 and 100 mA cm−2.

As shown in Figure S9, the intrinsic catalytic activity of the catalysts can be compared by measuring the C dl in the potential range from 0.83 to 1.03 V to estimate the ECSA. NFO-V0.3 possesses the highest C dl (0.3 mF cm−2), attributed to more defects in the amorphous/crystalline phases, exposing the most reactive sites. Although part of the active surface area of NFO-V0.3-P is covered by the phosphide heterojunction, the conductivity and more oxygen vacancy defects brought by phosphating significantly increase the OER activity. The charge transport properties of the catalysts can be further explored through the EIS tests. Figure 4(d) shows that NFO-V0.3-P has the lowest R ct, verifying the enhanced overall conductivity by phosphide heterojunction. Although the amorphous phase can provide many reactive sites, the electrical conductivity of both the spinel phase and the amorphous phase is relatively poor. Therefore, the phosphide heterojunction in NFO-V0.3-P sacrifices little reactive surface area to significantly improve the overall conductivity of the catalyst, which is helpful to further improve the electrocatalytic activity.

In our designed strategies, the enhanced OER activity of the catalyst is achieved by tuning the crystal structure and electronic structure. The amorphous phase induced by V doping in the crystal structure can provide more reactive sites, and its poor conductivity is improved by the phosphide heterojunction. The V and P heteroatoms introduced by the V-doping and NiP heterojunction strategies, respectively, jointly promote electronic rearrangement. The transfer of electrons from Ni to V or other atoms achieves a higher valence state of Ni and an e g occupancy closer to 1.2, as well as lower binding energy of the catalyst for oxygen intermediates. The optimization of the catalyst's electronic structure benefits from the synergistic regulation of the two designed strategies. Therefore, the OER activity of the catalyst is greatly enhanced after adjusting various factors such as active sites, conductivity, and e g occupancy. Finally, we evaluated the stability and durability of the synthesized catalysts in an alkaline electrolyte by measuring chronopotentiometry curves at 20 and 100 mA cm−2 in alkaline media, which is a critical factor for the large-scale application of catalysts in industrial applications. Chronopotentiometry curves of NFO-V0.3-P in 1 M KOH (Figure 4f) show that the overpotential increased by only 4 mV after continuous electrolysis for 12 h, indicating good stability at both low and high current densities.

4 Conclusion

In conclusion, we successfully constructed amorphous/crystalline heterophase coupled with phosphide heterojunction in NFO-V0.3-P by V doping and surface phosphating. The phosphide heterojunction improves the poor conductivity caused by the amorphous phase and achieves an e g occupancy of 1.26 for Ni. As a result, the catalyst exhibits a low overpotential of 277 mV at 20 mA cm−2, a Tafel slope of 45 mV dec−1, and long-term stability in alkaline electrolytes. The amorphous/crystalline heterophase and heterojunction provide more active sites and higher conductivity and promote the electronic regulation of active sites. This work provides an instructive strategy to construct amorphous/crystalline heterophase coupled with heterojunction for synergistically enhanced OER performance.

  1. Funding information: The work was supported by the National Natural Science Foundation of China (No. 52002338), the Science and Technology Planning Project of Sichuan Province (No. 2021ZYD0053), and Key R&D Program of Sichuan Province (2022YFSY0024).

  2. Author contributions: All authors have accepted responsibility for the entire content of this manuscript and approved its submission.

  3. Conflict of interest: The authors state no conflict of interest.

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Received: 2022-04-25
Revised: 2022-05-15
Accepted: 2022-05-15
Published Online: 2022-11-25

© 2022 the author(s), published by De Gruyter

This work is licensed under the Creative Commons Attribution 4.0 International License.

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