Home Direct ethanol production from cellulose by consortium of Trichoderma reesei and Candida molischiana
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Direct ethanol production from cellulose by consortium of Trichoderma reesei and Candida molischiana

  • Yingjie Bu , Bassam Alkotaini , Bipinchandra K. Salunke , Aarti R. Deshmukh , Pathikrit Saha and Beom Soo Kim EMAIL logo
Published/Copyright: May 18, 2019
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Abstract

Industrial cellulosic ethanol production is a challenge due to the high cost of cellulases for hydrolysis when lignocellulosic materials are used as feedstock. In this study, direct ethanol production from cellulose was performed by consortium of Trichoderma reesei and Candida molischiana. Cellulose was hydrolyzed by a fully enzymatic saccharification process using Trichoderma reesei cellulases. The produced reducing sugar was further utilized by Candida molischiana for ethanol production. Because the optimal temperature for the cellulase system is approximately 50°C, the effect of temperature rise from 30°C to 50°C on cellulose hydrolysis was investigated. The results showed that the temperature rise from 30°C to 50°C after 36 h of cultivation was the best for reducing sugar and glucose production. Under these conditions, the maximum concentrations of reducing sugar and glucose produced by T. reesei were 8.0 g/L and 4.6 g/L at 60 h, respectively. The maximum production of ethanol by C. molischiana was 3.0 g/L after 120 h.

1 Introduction

The ongoing global dependence on fossil fuels has produced serious energy crises and environmental problems. Renewable energy sources such as organic waste are attractive alternatives to fossil fuels 1. New technologies to convert plant biomass into alternative biofuels, such as bioethanol, are being developed 2. Fermentation-derived ethanol can be produced from sugar, starch, or lignocellulosic biomass. Sugar and starch-based feedstocks are currently predominant at the industrial level and are economically advantageous 3. Lignocellulosic materials are important for the production of bioethanol due to their abundance 4. Industrial cellulosic ethanol production is still a challenge because of the high processing cost, for example, the high cost of cellulase for hydrolysis after using lignocellulosic materials as feedstock [5, 6, 7,]. During enzymatic hydrolysis, cellulase converts cellulose into soluble sugars.

Cellulose is a linear polymer of glucose units, which are hydrolyzed by endoglucanase, cellobiohydrolase, and β-glucosidases [8, 9,]. Some fungal strains produce large amounts of cellulase. For more than five decades, different Trichoderma reesei strains have been screened for their potential production of cellulases 9. T. reesei cellulases are widely used to hydrolyze lignocellulosic biomass to fermentable sugars. These enzymes synergistically convert cellulose because the action of one enzyme is utilized as a substrate by another enzyme, which leads to the production of glucose 10.

The existing ethanol production process includes a pretreatment step in which the sugar in the raw material is separated and fed to the fermenter as a substrate. Candida molischiana is one of the few yeast species capable of degrading cellobiose into glucose 11. Because C. molischiana is highly resistant to ethanol and heat, this yeast is likely to be more effective when introduced in industrial cellulose ethanol plants 12. One mutant strain of C. molischiana could tolerate up to 4% ethanol in the medium when grown at 45°C for 48 h 12. Recently, the highly efficient biodegradation of cellulosic biomass through microbial co-cultures or complex communities has been proposed 4. In this study, T. reesei and C. molischiana were sequentially cultured to produce ethanol from cellulose without acidic, ionic, or chemical pretreatments. First, the effect of temperature changes on cellulosic hydrolysis by T. reesei from 30°C to 50°C were investigated. The reducing sugars and glucose obtained were further used for ethanol production by C. molischiana to develop a fully enzymatic hydrolysis process from cellulose.

2 Materials and methods

2.1 Microorganisms

The fungus T. reesei RUT-C30 (KCTC 6968) and yeast C. molischiana (ATCC 2516) were purchased from Korean Collection for Type Cultures (Daejeon, Korea) and American Type Culture Collection (Manassas, VA, USA), respectively.

2.2 Media and cultivation

The T. reesei stock culture was aseptically grown on potato dextrose agar medium consisting of 24 g/L potato dextrose broth and 20 g/L agar and incubated at 30°C for 7 days until sporulation was sufficient. T. reesei was cultivated in chemically defined medium consisting of (per L): glucose 10 g, (NH4)2SO4 1.4 g, KH2PO4 2 g, CaCl2 0.3 g, MgSO4·7H2O 0.3 g, FeSO4·7H2O 5×10-2 g, MnSO4·5H2O 1.56×10-2 g, ZnSO4·7H2O 1.4×10-2 g, and CoCl2·6H2O 2×10-2 g. The pre-culture was incubated at 30°C and 175 rpm for 48 h. Next, 10 mL of the pre-culture was inoculated into 100 mL of the same chemically defined medium containing 10 to 30 g/L of α-cellulose (Sigma) instead of 10 g/L glucose in a 250 mL flask.

C. molischiana stock culture was cultivated in YM agar consisting of (per L): 3 g yeast extract, 3 g malt extract, 5 g peptone, 10 g glucose, and 20 g agar. It was incubated at 30°C for 2 days. C. molischiana was then inoculated into YM broth and grown in a shaking incubator at 30°C and 175 rpm for 48 h. For ethanol production, 10 mL of C. molischiana culture was added to 100 mL of T. reesei cultured medium in a 250 mL flask at 30°C after 60 h.

2.3 Effect of temperature rise time on cellulose hydrolysis

The cellulose hydrolysis process was optimized for temperature rise times (24 to 60 h). The temperature rise time refers to the period of cultivation at 30°C prior to increasing to 50°C for reducing sugar and glucose production. The initial pH was adjusted to 7 using 3 N NaOH. T. reesei was grown in a 250 mL flask with 100 mL of chemically defined medium containing cellulose.

2.4 Analytical methods

Reducing sugar was measured by the dinitrosalicylic acid (DNS) method as described previously 13. Glucose concentration was measured using an Asan set glucose kit (Asan Pharm, Co. Ltd., Seoul, Korea). Ethanol concentration was measured by HPLC system (YL 9100, Young-Lin, Inc., Anyang, Korea) using a Biorad Aminex hpx-87h column (Hercules, CA, USA) with a refractive index detector.

3 Results and discussion

Cellulases from T. reesei fungi have been used in the biofuels industry to degrade vegetable feedstocks into substrates that can be used for other processes. Another promising microorganism for bioethanol production is C. molischiana, which produces ethanol from substrates containing glucose, fructose, and sucrose 11. Glucose production using T. reesei RUT-C30 fermentation is a complex system 14. Many factors influence glucose productivity, including pre-incubation time, initial pH, and initial cellulosic concentration. In a preliminary study, fermentation was performed up to 5 days, and the production of reducing sugar and glucose was monitored at 24-h intervals. The optimal conditions for pre-culture incubation time, initial pH, and initial cellulosic concentration were 2 days, pH 7 and 20 g/L, respectively, in terms of reducing sugar and glucose production from cellulose. Under these conditions, the maximum reducing sugar and glucose production reached 4.1 and 2.6 g/L, respectively, after 2 days of incubation.

T. reesei RUT-C30 is an overproducer of cellulolytic enzymes, including cellulases and xylanases 14. Complete cellulose hydrolysis to glucose requires exoglucanases (also cellobiohydrolases), endoglucanases, and β-glucosidases. The extracellular cellulolytic system of T. reesei is composed of 60 to 80% cellobiohydrolases or exoglucanases, 20 to 36% endoglucanases, and 1% β-glucosidases, which act synergistically to convert cellulose to glucose 15. The optimal temperature for this cellulase system is approximately 50°C 16. Therefore, the effect of increasing the temperature from 30°C to 50°C on cellulose hydrolysis to produce reducing sugar and glucose was investigated at 24, 36, 48, and 60 h (Figure 1).

Figure 1 Time courses of cellulose hydrolysis by T. reesei to (a) reducing sugar production and (b) glucose production at different temperature rise times (24 to 60 h). The temperature rise time refers to the period of cultivation at 30°C prior to increasing to 50°C. For example, the 24 h temperature rise time means that T. reesei was first grown at 30°C and the temperature was risen to 50°C after 24 h. Control means constant temperature operation at 30°C (no temperature change).
Figure 1

Time courses of cellulose hydrolysis by T. reesei to (a) reducing sugar production and (b) glucose production at different temperature rise times (24 to 60 h). The temperature rise time refers to the period of cultivation at 30°C prior to increasing to 50°C. For example, the 24 h temperature rise time means that T. reesei was first grown at 30°C and the temperature was risen to 50°C after 24 h. Control means constant temperature operation at 30°C (no temperature change).

Figures 1A and 1B show changes in the production of reducing sugar and glucose over time when the temperature was increased to 50°C. At constant temperature at 30°C (control), the maximum reducing sugar and glucose production reached 4.1 and 2.7 g/L, respectively. Sugar production gradually increased at a temperature rise time of 24 to 36 h, while sugar production decreased at a temperature rise time of 48 to 60 h. When the temperature was increased at 36 h, the maximum reducing sugar and

glucose production reached 8.0 and 4.6 g/ L, respectively, which were 95% and 70% higher, respectively, than control. Thus, the incubation time of 36 h was used for further ethanol production experiments. Because 20 g/ L of initial cellulose was used, the total yields of reducing sugar and glucose from cellulose were 40% and 23%, respectively. This is higher than a previous report using carboxymethyl cellulose (CMC) as the carbon source and performed in T. reesei with a total yield of 25.7% reduction sugar 17.

The following optimized conditions were used for the conversion of cellulose into reducing sugar and glucose: pre-culture of T. reesei for 2 days, 10% (v/v) inoculum in cultivation medium, initial pH of 7, initial cellulose concentration of 20 g/L, and temperature rise from 30°C to 50°C at 36 h (Figure 2). After 72 h of T. reesei cultivation, the temperature was again lowered to 30°C, and C. molischiana was inoculated. The maximum ethanol concentration was 3.0 g/L at 120 h, resulting in a yield of 0.15 g of ethanol per g of cellulose. Considering that the maximum glucose production was 4.6 g/L at 60 h, the ethanol yield based on glucose (0.66 g of ethanol per g of glucose) was remarkably higher than the typical yield of 0.48 g of ethanol per g of glucose by Saccharomyces cerevisiae. This result reflects that C. molischiana utilizes cellodextrins as well as glucose. This yeast produces β-glucosidase that degrades cellobiose to glucose 11. C. molischiana ferments cellodextrins with degree of polymerization 2 to 6 to ethanol 18. The ability of this yeast to utilize cellulose degradation products for growth is advantageous for the production of lignocellulosic

Figure 2 Ethanol production from cellulose by consortium of T. reesei and C. molischiana. T. reesei was initially grown at 30°C and the temperature was risen to 50°C after 36 h. After 72h, the temperature was again lowered to 30°C, and C. molischiana was inoculated.
Figure 2

Ethanol production from cellulose by consortium of T. reesei and C. molischiana. T. reesei was initially grown at 30°C and the temperature was risen to 50°C after 36 h. After 72h, the temperature was again lowered to 30°C, and C. molischiana was inoculated.

ethanol because not only glucose but also cellobiose and cellodextrins can be used as substrates for ethanol production. It is noteworthy that C. molischiana can perform the fermentation in the presence of the T. reesei, suggesting that there are not sufficient detrimental enzymes such as chitinases that would contribute to detrimental effects on the yeast to prevent the alcohol accumulation. This sequential approach does not require that T. reesei have alcohol tolerance as would be required for a simultaneous co-culture.

Table 1 compares ethanol production from cellulosic substrates by consortium of microorganisms. High ethanol yields were obtained using metabolically engineered strains of Clostridium thermocellum and Thermoanaerobacterium saccharolyticum19 or by adding endoglucanase 20. The combination of Fusarium oxysporum and recombinant S. cerevisiae produced 4.5% ethanol from 110 g/L pretreated wheat straw 21. For wild-type strains, the ethanol yield (15%) obtained in this study is similar to or higher than previously reported. The co-culture of a hyper cellulase producer, Acremonium cellulolyticus C-1, and S. cerevisiae yielded 12 to 19% ethanol 22. A thermophilic anaerobic Clostridium sp. isolated from a Himalayan hot spring yielded 17% ethanol by co-culture with Thermoanaerobacter sp. from Avicel 23. The lower ethanol yield of 5.6% obtained by co-culture of T. reesei with Aspergillus niger and Zymmomonas mobilis from CMC 17 suggests that C. molischiana may have superior performance to Z. mobilis for ethanol production using some cellulose hydrolysates as carbon sources.

Table 1

Summary of ethanol production from cellulosic substrates by consortium of microorganisms.

ConsortiumSubstrateReducing Sugar Yield (%)aGlucose Yield (%)bEthanol Production Time (h)Ethanol Yield (%)cReferences
Acremonium cellulolyticus and Saccharomy- ces cerevisiaeSolka–Floc 50–300 g/L7212–1922
Clostridium phytofermentans and Saccharo- myces cerevisiae cdt–1 with added endoglu- canaseα–Cellulose 100 g/L4002220
Clostridium sp. and Thermoanaerobacter sp.Avicel 11.1 g/ L1723
Metabolically engineered Clostridium thermocellum and Thermoanaerobacterium saccharolyticumAvicel 92 g/L1464119
Fusarium oxysporum and recombinant Saccharomyces cerevisiaePretreated wheat straw 110 g/L484.521
Trichoderma reesei, Aspergillus niger and Zymmomonas mobilisCMC 10 g/L25.7245.617
Trichoderma reesei and Candida molischianaα–Cellulose 20 g/L402312015This study
  1. a (g reducing sugar per g substrate supplied) × 100 (%)

    b (g glucose per g substrate supplied) × 100 (%)

    c (g ethanol per g substrate supplied) × 100 (%)

In summary, by increasing the temperature from 30°C to 50°C at 36 h for cellulose hydrolysis by T. reesei, reducing sugar and glucose production were improved by 95 and 70%, respectively, compared with no temperature rise. When the cellodextrin-utilizing yeast C. molischiana was inoculated at 60 h, the ethanol yield increased to 15% in 120 h. This study shows that direct ethanol production from cellulose may be possible by consortium of microorganisms when the hyper cellulose producer is available in a highly productive bioreactor mode of operation.


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Acknowledgments

This research was supported by the National Research Foundation of Korea (NRF-2017R1A2B4002371).

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Received: 2018-08-13
Accepted: 2018-10-09
Published Online: 2019-05-18
Published in Print: 2019-01-28

© 2019 Bu et al., published by De Gruyter

This work is licensed under the Creative Commons Attribution 4.0 Public License.

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