Aluminium Covetic metallurgical synthesis along with the characterization of cast material results were presented in this paper. Aluminium- 3% graphite (carbon) composites were fabricated by applying different voltages and amperages of direct current through the stir-casting process. This process, called Covetic based on patent applications of Third Millennium Metals. Obtained casts were tested for their chemical composition, density, tensile strength, hardness, microstructures, and electrical conductivity measurements using an Oxford PMI-Master Pro spark emission spectrometer, a DA-300M density measurement device, a WDW-200 universal tensile test machine, a HBA-3000S automatic Brinell Hardness Tester, a scanning electron microscope with Energy-Dispersive Spectroscopy and an AT512 Precision Ohmmeter, respectively. Moreover, increasing of amperages and/or decreasing of voltages of direct current ensured considerable increasing of electrical conductivity (≈ 34%), the notable decrement in the density (≈ 0.94%), an enhancement in the tensile strength (≈ 18%) and the hardness (≈ 15%) of aluminium Covetic casts compared to the parent metal. In summary, results show that the increasing of amperages and/or decreasing of voltages of direct current has a superior influence on improving electrical conductivity of aluminium-graphite Covetic casts with better mechanical properties.
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