Abstract
The flammability properties of polymers and polymer composites are crucial in ensuring their safe use in various applications. The development of flame-retardant technologies continues to be an active area of research to improve the fire safety of these materials. Recently, ionic liquids have been studied in the flammability properties of polymers and polymer composites. In this concise review, different types of polymers and polymer composites that are combined with ionic liquids are discovered. In addition, the preparation of polymers and polymer composites combined with ionic liquids through distinct methods is described. The additive effect of ionic liquids on the flammability properties of polymers and polymer composites is also concisely reviewed. The data demonstrated in this review contribute an extra visible knowledge of the preparation of polymers and polymer composites combined with ionic liquids and their flammability properties. In summary, certain types of ionic liquids can decrease the flammability properties of polymers and increase the flame retardancy of polymer composites.
1 Introduction
The flammability properties of polymers and polymer composites are critically important because they directly relate to the safety of humans and the environment. Some polymers and polymer composites can catch fire and burn rapidly when exposed to a heat source or flames, producing toxic gases, smoke, and heat. The flammability properties of polymers and polymer composites depend on several factors, including their chemical structure, molecular weight, and composition, as well as the presence of fillers or additives. These properties can be measured using various standard tests, such as the limiting oxygen index (LOI) and the vertical burning test (UL-94) (1). Declining the flammability properties of polymers and polymer composites can be achieved through several methods, such as the addition of flame retardants, changing the polymer composition, or modifying the processing conditions. Flame retardants can be added to polymers and polymer composites to inhibit the ignition and spread of flames. These materials work by reducing the number of flammable gases released during combustion or by forming a protective char layer on the surface of polymers or polymer composites, which hinders flame propagation. Polymers and polymer composites have recently been combined with ionic liquids to study their flammability properties.
Ionic liquids are a type of liquid composed entirely of ions. They have lower melting points than those of traditional salts. They possess high thermal stability, low flammability, low toxicity, and low volatility. They also can dissolve a wide range of substances, including monomers and polymers. Ionic liquids have been used in a variety of applications, including as solvents (2,3,4), catalysts (5), and pretreatment agents (6). One of the significant challenges posed by the broader use of ionic liquids is their high production cost. However, more cost-effective production methods will be developed as more research is conducted on ionic liquids. Table 1 shows examples of polymers combined with ionic liquids in studies related to flammability properties. It can be observed that synthetic polymers are typically combined with ionic liquids. In general, synthetic polymers, namely epoxy resin (EP) (1,7,8,9,10,11), polyurethane (PU) (12,13), and thermoplastic polyurethane (TPU) (3,14), are often combined with ionic liquids compared to other synthetic polymers.
Examples of polymers combined with ionic liquids in studies related to flammability properties
Polymer | Abbreviation | References |
---|---|---|
Cellulose triacetate | CTA | (15) |
Epoxy resin | EP | (1,7,8,9,10,11) |
Polyacrylate | PA | (13) |
Poly(acrylic acid) | PAA | (16) |
Polyamide 6 | PA6 | (17) |
Poly(ethylene glycol) | PEG | (16) |
Polystyrene | PS | (16) |
Polyurethane | PU | (12,13) |
Polyvinyl alcohol | PVA | (18) |
Thermoplastic polyurethane | TPU | (3,14) |
Polymer composites are a class of materials that are made by combining two or more distinct materials to produce a final product (19). Polymer composites have been extensively studied to harness their potential in various industrial applications, with a focus on sustainable materials and preparation techniques. The research on polymer composites derived from natural resources and natural fillers has explored the effect of processing duration using a bath setup, shedding light on the characteristics and properties of these composites (20). Concurrently, characterization studies have investigated the interface between polymer matrices and natural fillers in composite materials, aiming to enhance the functionalized filler–matrix interface for improved performance (21). Furthermore, investigations into natural filler-reinforced synthetic polymer composites have examined the influence of filler orientation and loading on the mechanical and thermal properties, providing valuable insights into the design and optimization of such composites (22). A comprehensive review of recent developments in sustainable natural polymers, fillers, and biopolymer composites has also highlighted their potential industrial applications (23), underscoring their significant implications for sustainable manufacturing processes.
Polymer composites have witnessed significant advancements in recent years, driven by various materials and the continuous progress in this field. There are several types of polymer composites, including thermoplastic composites, thermoset composites, and elastomer composites. Table 2 shows examples of polymer composites combined with ionic liquids in studies related to flammability properties. It can be seen that thermoplastic composites and thermoset composites are more commonly combined with ionic liquids compared to elastomer composites. Polyethylene (24,25), polylactide (PLA) (26,27), polyvinyl chloride (28,29), and TPU (30,31) are typically used as polymer matrices for thermoplastic composites. Concurrently, EP (32,33,34), PU (5,35), and unsaturated polyester resin (UPR) (36,37) are usually used as polymer matrices for thermoset composites. On top of that, synthetic materials, such as expandable graphite (EG) (24,35,38), ammonium polyphosphate (APP) (26,36,39), boron nitride nanosheets (BNNS) (32,33,34,40), graphene oxide (GO) (38,41,42), and silica (SiO2) (43,44,45), have been used as fillers for polymer composites.
Examples of polymer composites combined with ionic liquids in studies related to flammability properties
Polymer composite | Abbreviation | References |
---|---|---|
Thermoplastic composite | ||
High-density polyethylene/wood flour/EG | HDPE/WF/EG | (24) |
Linear low-density polyethylene/magnesium hydroxide | LLDPE/Mg(OH)2 | (25) |
Polyamide 6/melamine polyphosphate/montmorillonite | PA6/MPP/MMT | (46) |
Polylactide/APP | PLA/APP | (26) |
Polylactide/multi-walled carbon nanotubes | PLA/MWCNTs | (27) |
Polystyrene/polyhedral oligomeric silsesquioxane | PS/POSS | (47) |
PVC/activated carbon | PVC/AC | (28) |
PVC/activated carbon spheres-supported NiCo2(CO3)1.5(OH)3 | PVC/ACS@BNCC | (29) |
TPU/aluminum hypophosphite | TPU/AHP | (48) |
TPU/hollow glass microsphere | TPU/HGM | (30,31) |
TPU/molecular sieve | TPU/MS | (49,50) |
Thermoset composite | ||
Aramid nanofibers/BNNS | ANF/BNNS | (40) |
Bismaleimide resin/graphene nanoplatelets/APP | BMI/GNPs/APP | (39) |
Epoxy resin/BNNS | EP/BNNS | (32,33,34) |
Epoxy resin/graphene | EP/Gra | (51) |
Epoxy resin/melamine polyphosphate/GO | EP/MPP/GO | (41) |
Epoxy resin/hexaphenoxy cyclotriphosphazene/graphene | EP/HPCP/Gra | (52) |
Epoxy resin/molybdenum-based metal organic framework/GO | EP/Mo-MOF/GO | (42) |
Epoxy resin/nickel ammonium phosphate monohydrate | EP/ANP | (53) |
Epoxy resin/polyhedral oligomeric silsesquioxane | EP/POSS | (54) |
Kevlar/spherical silica | KVL/SiO2 | (43) |
Poly(1,3,5-triethynylbenzene-co-2,4,6-tribromoaniline)/magnesium hydrate | PTEB-TBA/Mg(OH)2 | (55) |
Polyurethane/EG | PU/EG | (35) |
Polyurethane/EG flakes/carbon black | PU/EGFs/CB | (5) |
Polyurethane/expanded graphite/silica | PU/EG/SiO2 | (44) |
Polyurethane/EG/APP/GO | PU/EG/APP/GO | (38) |
Polyurethane/melamine/silica | PU/MEL/SiO2 | (45) |
UPR/APP/EG/GO | UPR/APP/EG/GO | (36) |
UPR/pre-expanded graphite | UPR/pEG | (37) |
Elastomer composite | ||
Ethylene–propylene rubber/perlite | EPM/PT | (56) |
Polychloroprene rubber/multi-walled carbon nanotubes | CR/MWCNTs | (57) |
Currently, the use of ionic liquids in polymers and polymer composites has garnered much consideration from researchers in the fields. Ionic liquids have a number of unique properties that make them great potential candidates as additives for polymers and polymer composites. One of the critical properties of ionic liquids is that they are compatible with many polymers and polymer composites (28,58). In other words, this compatibility allows the ionic liquids to interact favorably with a broad range of polymeric materials at the molecular level. This means that they can be easily added into polymers and polymer composites. Furthermore, ionic liquids can be designed to have specific properties that make them more effective (59). Nevertheless, the effectiveness of ionic liquids depends on several factors, such as the types of polymers, the types of polymer composites, the types of ionic liquids, and the methods of preparations. Hitherto, to the authors’ knowledge, there is no concise review focusing on the flammability properties of polymers and polymer composites combined with ionic liquids. Therefore, the intention of this concise review is to present a further understanding of the preparation of polymers and polymer composites combined with ionic liquids and their flammability properties measured by the LOI and UL-94 tests. Additionally, the usage of ionic liquids reveals their new acuities as alternative materials for reducing the flammability properties of polymers and polymer composites.
2 Ionic liquids combined with polymers and polymer composites
2.1 Ionic liquids combined with polymers
Table 3 shows examples of ionic liquids combined with polymers in studies related to flammability properties. It can be perceived that there are four types of ionic liquids commonly used in combination with polymers, specifically imidazolium-, phosphonium-, pyridinium-, and ammonium-based ionic liquids. Among these, imidazolium-based ionic liquids are usually preferred for combining with polymers compared to the other types (15). The primary reason for this preference is their extensive research and widespread availability in the commercial market. Imidazolium-based ionic liquids offer a diverse range of chemical structures and properties, making them readily accessible for various applications (4). On the contrary, phosphonium- and pyridinium-based ionic liquids are less frequently combined with polymers, particularly in studies related to flammability properties. One possible explanation for this is their limited commercial availability when compared to imidazolium-based ionic liquids, which can make them more challenging and expensive to acquire. As a result, their utilization in research and practical applications may be hindered to some extent. Similarly, ammonium-based ionic liquids are seldom combined with polymers. This can be attributed to their lower compatibility with polymers, which imposes limitations on their use as additives for polymer blending and the preparation of polymer composites. The reduced compatibility can pose challenges in achieving the desired properties and performance when combining ammonium-based ionic liquids with polymers. In short, imidazolium-based ionic liquids have emerged as the preferred choice for combining with polymers due to their extensive availability and versatility, the other types of ionic liquids, such as phosphonium-, pyridinium-, and ammonium-based ionic liquids, face certain limitations and constraints that have hindered their widespread use in polymer-related studies and applications. Figure 1 shows the chemical structures of [Bmim][DBP], [OTP][BScB], [Hpy][PF6], and [DCEA][DHP].
Examples of ionic liquids combined with polymers in studies related to flammability properties
Ionic liquid | Abbreviation | References |
---|---|---|
Imidazolium-based ionic liquid | ||
1-Aminoethyl-3-methylimidazolium hexafluorophosphate | [Aemim][PF6] | (14) |
1,3-Bis(cyanomethyl)imidazolium bis(trifluoromethylsulfonyl)imide | [Cmim][TFSI] | (16) |
1-Butyl-3-methylimidazolium dibutyl phosphate | [Bmim][DBP] | (8) |
1-Butyl-3-methylimidazolium hexafluorophosphate | [Bmim][PF6] | (14) |
1-Cage phosphate-3-methylimidazolium methanesulfonate | [Pmim][CH3SO3] | (17) |
1-Cage phosphate-3-methylimidazolium tosylate | [Pmim][Ts] | (17) |
1-Ethyl-3-(diethoxyphosphoryl)propylimidazolium phosphomolybdate | [Edpim][PMo] | (11) |
1-Ethyl-3-methylimidazolium hexafluorophosphate | [Emim][PF6] | (3) |
3-Hexyl-1-methylimidazolium acetate | [Hmim][OAc] | (15) |
3-Hexyl-1-methylimidazolium hexafluorophosphate | [Hmim][PF6] | (15) |
1-Vinyl-3-(diethoxyphosphoryl)propylimidazolium bromide | [Vdpim][Br] | (1) |
Phosphonium-based ionic liquid | ||
Octyltriphenylphosphonium orthoborate | [OTP][BScB] | (9) |
Tetrabutylphosphonium sulfocyanate | [TBP][SCN] | (12) |
Tributyl(ethyl)phosphonium diethyl phosphate | [TBEP][DEP] | (10) |
Triphenylphosphonium hexafluorophosphate | [TPP][PF6] | (7) |
Pyridinium-based ionic liquid | ||
1-Hexylpyridinium hexafluorophosphate | [Hpy][PF6] | (13) |
Ammonium-based ionic liquid | ||
1,2-Dicarboxyethylammonium dihydrogen phosphate | [DCEA][DHP] | (18) |
N-Hexyl N,N,N-tributylammonium hexafluorophosphate | [HTBA][PF6] | (13) |
N-Hexyl N,N,N-triethylammonium acetate | [HTEA][OAc] | (15) |
N-Hexyl N,N,N-triethylammonium hexafluorophosphate | [HTEA][PF6] | (15) |
![Figure 1
Chemical structures of (a) [Bmim][DBP], (b) [OTP][BScB], (c) [Hpy][PF6], and (d) [DCEA][DHP].](/document/doi/10.1515/epoly-2023-0060/asset/graphic/j_epoly-2023-0060_fig_001.jpg)
Chemical structures of (a) [Bmim][DBP], (b) [OTP][BScB], (c) [Hpy][PF6], and (d) [DCEA][DHP].
2.2 Ionic liquids combined with polymer composites
Table 4 shows examples of ionic liquids combined with polymer composites in studies related to flammability properties. It can be noticed that there are primarily two types of ionic liquids utilized in combination with polymer composites, particularly imidazolium- and phosphonium-based ionic liquids. Among these, imidazolium-based ionic liquids are the preferred choice for adding to polymer composites compared to phosphonium-based ionic liquids (42,43,55). Interestingly, other types of ionic liquids, such as pyridinium- and ammonium-based ionic liquids, are not commonly employed for such purposes. The preference for imidazolium-based ionic liquids in polymer composites can be attributed to their high compatibility with a wide range of polymers. This compatibility enables the effective preparation of polymer composites with enhanced properties. In fact, imidazolium-based ionic liquids with counter anions, such as hexafluorophosphate, tetrafluoroborate, bis(trifluoromethylsulfonyl)imide, and chloride, are frequently studied for their flammability properties. This is due to the good interactions between these ionic liquids and the polymer matrix. Furthermore, these ionic liquids can also act as dispersing agents, facilitating the improved dispersion of fillers within the polymer matrix (52). In contrast, the utilization of phosphonium-based ionic liquids in combination with polymer composites is relatively limited. Only a few specific phosphonium-based ionic liquids have been investigated for their potential to enhance the properties of polymer composites. The scarcity of studies involving phosphonium-based ionic liquids in polymer composites suggests that they are less explored compared to their imidazolium-based counterparts. In short, the extensive use of imidazolium-based ionic liquids in polymer composites can be attributed to their compatibility with various polymers and their role as effective dispersing agents. In contrast, the utilization of phosphonium-based ionic liquids in polymer composites remains limited. Figure 2 shows the chemical structures of [Emim][PF6], [Ecmmim][BF4], [Bmim][TFSI], and [Tdcmim][Cl].
Examples of ionic liquids combined with polymer composites in studies related to flammability properties
Ionic liquid | Abbreviation | References |
---|---|---|
Imidazolium-based ionic liquid | ||
1-Allyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide | [Amim][TFSI] | (56) |
1-Aminopropyl-3-methylimidazolium hexafluorophosphate | [Apmim][PF6] | (34) |
1-Butyl-3-methylimidazolium dibutyl phosphate | [Bmim][DBP] | (5) |
1-Butyl-3-methylimidazolium hexafluorophosphate | [Bmim][PF6] | (29,32,33,36,38,39,41,52,53) |
1-Butyl-3-methylimidazolium hypophosphite | [Bmim][H2PO2] | (24) |
1-Butyl-3-methylimidazolium phosphate | [Bmim][PO4] | (35) |
1-Butyl-3-methylimidazolium phosphomolybdate | [Bmim][PMo] | (28) |
1-Butyl-3-methylimidazolium tetrafluoroborate | [Bmim][BF4] | (42,43,55) |
1-Butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide | [Bmim][TFSI] | (56,57) |
1-((Ethoxycarbonyl)methyl)-3-methylimidazolium hexafluorophosphate | [Ecmmim][PF6] | (31,49) |
1-((Ethoxycarbonyl)methyl)-3-methylimidazolium tetrafluoroborate | [Ecmmim][BF4] | (30,50) |
1-Ethyl-3-methylimidazolium chloride | [Emim][Cl] | (45) |
1-Ethyl-3-methylimidazolium hexafluorophosphate | [Emim][PF6] | (48) |
1-Ethyl-3-methylimidazolium tetrafluoroborate | [Emim][BF4] | (44) |
1-Ethyl-3-methylimidazolium trifluoromethanesulfonate | [Emim][CF3SO3] | (46) |
1-Hexadecyl-3-methylimidazolium bromide | [Hdmim][Br] | (40) |
1-Hexadecyl-3-methylimidazolium phosphomolybdate | [Hdmim][PMo] | (28) |
2-Methylimidazolium adenosinetriphosphate | [Mim][ATP] | (37) |
1-Methyl-3-propylimidazolium chloride | [Mpim][Cl] | (54) |
1-Methyl-3-propylimidazolium bis(trifluoromethylsulfonyl)imide | [Mpim][TFSI] | (54) |
1-Tetradecyl-3-carboxymethylimidazolium chloride | [Tdcmim][Cl] | (25) |
Tri(1-hydroxyethyl-3-methylimidazolium chloride)phosphate | [Hemim][TMP] | (27) |
1-Vinyl-3-ethylimidazolium tetrafluoroborate | [Veim][BF4] | (47) |
1-Vinylimidazolium propanesulfonate | [Vim][C3H7SO3] | (47) |
Phosphonium-based ionic liquid | ||
(1,3-Dioxolan-2-ylmethyl)triphenylphosphonium bromide | [DOTP][Br] | (46) |
Dodecyltriphenylphosphonium bromide | [DTP][Br] | (46) |
Tetrabutylphosphonium tetrafluoroborate | [TBP][BF4] | (26) |
Trihexyltetradecylphosphonium bis(2,4,4-trimethylpentyl)phosphinate | [TTP][TMPP] | (51) |
![Figure 2
Chemical structures of (a) [Emim][PF6], (b) [Ecmmim][BF4], (c) [Bmim][TFSI], and (d) [Tdcmim][Cl].](/document/doi/10.1515/epoly-2023-0060/asset/graphic/j_epoly-2023-0060_fig_002.jpg)
Chemical structures of (a) [Emim][PF6], (b) [Ecmmim][BF4], (c) [Bmim][TFSI], and (d) [Tdcmim][Cl].
3 Preparation of polymers and polymer composites combined with ionic liquids
3.1 Preparation of polymers combined with ionic liquids
Table 5 shows the types of polymers, methods, temperatures, and times for combining with ionic liquids. Synthetic polymers offer versatility in combining with ionic liquids, with several methods available, including solution mixing, grinding, and melt mixing. The solution mixing method proves to be a versatile approach, as it can be applied to combine ionic liquids with synthetic polymers of various types, regardless of whether they are thermoplastics or thermosets. This method involves mixing the ionic liquid and the synthetic polymer in a suitable solvent, resulting in a homogeneous mixture (10,13). In the case of thermoplastic polymers, both grinding and melt mixing methods are commonly employed. Grinding involves the mechanical grinding of the thermoplastic polymer and the subsequent addition of the ionic liquid (16). This method ensures effective dispersion and distribution of the ionic liquid within the polymer. On the other hand, melt mixing is specifically used for thermoplastic polymers. It involves melting the polymer, followed by the addition of the ionic liquid into the molten polymer (3). The mixture is then homogenized and processed to ensure proper distribution of the ionic liquid throughout the polymer. It is noteworthy that solution mixing and grinding methods are typically conducted at room temperature, offering convenience and simplicity in the preparation process. In contrast, the melt mixing method requires specific processing temperatures to achieve the molten state of the thermoplastic polymer, ensuring efficient blending of the ionic liquid. Additionally, the duration of the combining process is an important parameter to consider. The solution mixing method generally requires longer combining times compared to the grinding and melt mixing methods. This is mainly due to the need for sufficient time for the polymer and ionic liquid to dissolve and mix thoroughly, ensuring a uniform distribution within the polymer. In brief, synthetic polymers can be combined with ionic liquids through solution mixing, grinding, and melt mixing methods. Solution mixing is applicable for both thermoplastic and thermoset polymers, while grinding and melt mixing methods are primarily used for thermoplastics. Solution mixing and grinding methods are typically conducted at room temperature, while melt mixing requires specific processing temperatures. Moreover, the combining time for the solution mixing method is generally longer compared to the grinding and melt mixing methods, ensuring complete dissolution and thorough mixing of the polymer and ionic liquid.
Types of polymers, methods, temperatures, and times for combining with ionic liquids
Polymer | Method | Temp. (°C) | Time (min) | Ionic liquid | References |
---|---|---|---|---|---|
CTA | SM | R | 240 | [Hmim][OAc] | (15) |
CTA | SM | R | 240 | [Hmim][PF6] | (15) |
EP | SM | R | U | [Vdpim][Br] | (1) |
EP | SM | 80 | 60 | [TPP][PF6] | (7) |
EP | SM | R | 120 | [Bmim][DBP] | (8) |
EP | SM | 110 | U | [OTP][BScB] | (9) |
EP | SM | R | 30 | [TBEP][DEP] | (10) |
EP | SM | 100 | 60 | [Edpim][PMo] | (11) |
PA | SM | R | U | [Hpy][PF6] | (13) |
PA | SM | R | U | [HTBA][PF6] | (13) |
PAA | G | R | U | [Cmim][TFSI] | (16) |
PA6 | MM | 210–245 | U | [Pmim][CH3SO3] | (17) |
PA6 | MM | 210–245 | U | [Pmim][Ts] | (17) |
PEG | G | R | U | [Cmim][TFSI] | (16) |
PS | G | R | U | [Cmim][TFSI] | (16) |
PU | SM | R | 10 | [TBP][SCN] | (12) |
PU | SM | R | U | [Hpy][PF6] | (13) |
PU | SM | R | U | [HTBA][PF6] | (13) |
PVA | SM | 90 | 240 | [DCEA][DHP] | (18) |
TPU | MM | 175 | 10 | [Emim][PF6] | (3) |
TPU | MM | 175–180 | 15 | [Aemim][PF6] | (14) |
TPU | MM | 175–180 | 15 | [Bmim][PF6] | (14) |
SM – solution mixing, G – grinding, MM – melt mixing, R – room, U – unstated.
3.2 Preparation of polymer composites combined with ionic liquids
Table 6 shows the types of polymer composites, methods, temperatures, and times for combining with ionic liquids. Thermoplastic composites are commonly combined with ionic liquids through the melt mixing method, which involves several steps to achieve a well-dispersed composite. Initially, the thermoplastic polymer is melted to form a molten state. Then, the filler and ionic liquid or ionic liquid-treated filler are added to the molten polymer mixture (24,25). The composite constituents are thoroughly mixed and homogenized to ensure an even distribution of the filler particles and ionic liquid or ionic liquid-treated filler particles throughout the molten thermoplastic. This homogenization process is often achieved by extruding the mixture, which helps in the dispersion of the filler and ionic liquid or ionic liquid-treated filler and facilitates their uniform incorporation within the thermoplastic matrix. Finally, the resulting composite is molded into the desired shape through appropriate techniques such as injection molding or compression molding. In the case of thermoset composites, the preferred method for combining them with ionic liquids is the stirring method. This method involves mixing the thermoset resin and filler using a stirrer in a dedicated mixing container. The ionic liquid or ionic liquid-treated filler is gradually added to the mixture during the stirring process to ensure its uniform dispersion throughout the composite (41). The stirring process helps to ensure that the filler and ionic liquid or ionic liquid-treated filler are evenly distributed and incorporated into the thermoset resin matrix. Once the stirring is complete, the resulting composite mixture is poured into a mold and subjected to a curing process, typically involving heating or other curing methods. This curing process promotes the cross-linking and hardening of the thermoset resin, resulting in a solid composite material with enhanced properties. Furthermore, elastomer composites can be combined with ionic liquids using the compounding method. The compounding process starts by masticating the elastomer on a mixing mill, which involves mechanical shearing and blending of the elastomer material. Subsequently, the filler and ionic liquid or ionic liquid-treated filler are added to the masticated elastomer at a slightly elevated temperature (56). The mixture is then further processed and blended to ensure the uniform distribution of the filler particles and ionic liquid or ionic liquid-treated filler particles within the elastomer matrix. Finally, the resulting composite is cured at an elevated temperature and pressure, allowing the elastomer to regain its elastic properties while maintaining the desired dispersion of the filler and ionic liquid or ionic liquid-treated filler. In brief, thermoplastic composites are combined with ionic liquids through the melt mixing method, thermoset composites through the stirring method, and elastomer composites via the compounding method. Each method offers specific steps to ensure the proper dispersion and incorporation of the filler and ionic liquid or ionic liquid-treated filler within the respective polymer matrix, leading to the development of composite materials with improved properties for various applications.
Types of polymer composites, methods, temperatures, and times for combining with ionic liquids
Polymer composite | Method | Temp. (°C) | Time (min) | Ionic liquid | References |
---|---|---|---|---|---|
Thermoplastic composite | |||||
HDPE/WF/EG | MM | 135 | 8 | [Bmim][H2PO2] | (24) |
LLDPE/Mg(OH)2 | MM | 150 | 10 | [Tdcmim][Cl] | (25) |
PA6/MPP/MMT | MM | 250 | U | [Emim][CF3SO3] | (46) |
PA6/MPP/MMT | MM | 250 | U | [DOTP][Br] | (46) |
PA6/MPP/MMT | MM | 250 | U | [DTP][Br] | (46) |
PLA/APP | MM | 190 | 9 | [TBP][BF4] | (26) |
PLA/MWCNTs | MM | 170 | 8 | [Hemim][TMP] | (27) |
PS/POSS | MM | 150 | 10 | [Veim][BF4] | (47) |
PS/POSS | MM | 150 | 10 | [Vim][C3H7SO3] | (47) |
PVC/AC | MM | 140–145 | 10 | [Bmim][PMo] | (28) |
PVC/AC | MM | 140–145 | 10 | [Hdmim][PMo] | (28) |
PVC/ACS@BNCC | MM | 145–150 | 10 | [Bmim][PF6] | (29) |
TPU/AHP | MM | 180 | 10 | [Emim][PF6] | (48) |
TPU/HGM | MM | 180 | 10 | [Ecmmim][BF4] | (30) |
TPU/HGM | MM | 180 | 10 | [Ecmmim][PF6] | (31) |
TPU/MS | MM | 175 | 10 | [Ecmmim][PF6] | (49) |
TPU/MS | MM | 175 | 10 | [Ecmmim][BF4] | (50) |
Thermoset composite | |||||
ANF/BNNS | SO | R | 30 | [Hdmim][Br] | (40) |
BMI/GNPs/APP | S | 150 | U | [Bmim][PF6] | (39) |
EP/BNNS | UL | R | 60 | [Bmim][PF6] | (32) |
EP/BNNS | UL | R | 30 | [Bmim][PF6] | (33) |
EP/BNNS | S | R | 30 | [Apmim][PF6] | (34) |
EP/Gra | S | R | 10 | [TTP][TMPP] | (51) |
EP/MPP/GO | S | 70 | 30 | [Bmim][PF6] | (41) |
EP/HPCP/Gra | S | R | 20 | [Bmim][PF6] | (52) |
EP/Mo-MOF/GO | S | R | 20 | [Bmim][BF4] | (42) |
EP/ANP | S | 60 | 20 | [Bmim][PF6] | (53) |
EP/POSS | S | 120 | U | [Mpim][Cl] | (54) |
EP/POSS | S | 120 | U | [Mpim][TFSI] | (54) |
KVL/SiO2 | I | R | U | [Bmim][BF4] | (43) |
PTEB-TBA/Mg(OH)2 | I | R | U | [Bmim][BF4] | (55) |
PU/EG | S | R | 5 | [Bmim][PO4] | (35) |
PU/EGFs/CB | S | R | 0.5 | [Bmim][DBP] | (5) |
PU/EG/SiO2 | S | R | 1 | [Emim][BF4] | (44) |
PU/EG/APP/GO | UL | R | 60 | [Bmim][PF6] | (38) |
PU/MEL/SiO2 | S | R | 1 | [Emim][Cl] | (45) |
UPR/APP/EG/GO | UL | R | 60 | [Bmim][PF6] | (36) |
UPR/pEG | S | R | 5 | [Mim][ATP] | (37) |
Elastomer composite | |||||
EPM/PT | C | 40 | 15 | [Amim][TFSI] | (56) |
EPM/PT | C | 40 | 15 | [Bmim][TFSI] | (56) |
CR/MWCNTs | C | 40 | U | [Bmim][TFSI] | (57) |
MM – melt mixing, SO – sonication, S – stirring, UL – ultrasonication, I – immersion, C – compounding, R – room, U – unstated.
4 Flammability properties of polymers and polymer composites combined with ionic liquids
4.1 Flammability properties of polymers combined with ionic liquids
Both the LOI and UL-94 tests are essential measures of the flammability properties of various materials, including polymers and polymer composites. They are widely recognized and typically used in industries where fire safety is a concern. LOI and UL94 have distinct advantages and complement each other in assessing different aspects of fire performance. The LOI value is a measure of the flammability of a material. It is determined by measuring the minimum concentration of oxygen in a mixture of oxygen and nitrogen that will support the combustion of materials under specified test conditions (48). The LOI value is expressed as a percentage of oxygen in the mixture, with higher values indicating a material that is less flammable.
Besides, the UL-94 rating system assigns materials to one of several classifications: V-0, V-1, V-2, or HB. The V-0, V-1, and V-2 classifications apply to materials that are used in vertical applications, while the HB classification applies to materials used in horizontal applications. The V-0 classification indicates that the material has passed the most stringent requirements of the UL-94 test and will self-extinguish within 10 s of the removal of the test flame. The V-1 classification indicates that the material will self-extinguish within 30 s, while the V-2 classification indicates that the material will self-extinguish within 30 s but may drip flaming particles (9,37). The HB classification indicates that the material will burn slowly and may produce burning droplets but will not propagate the flame horizontally.
Table 7 shows the flammability properties of polymers combined with ionic liquids. Xiao et al. have combined EP with [Vdpim][Br] through the solution mixing method (1). The LOI value of the EP/[Vdpim][Br] was 34.9%, which is higher than that of neat EP (25.9%). Furthermore, the UL-94 rating for the EP/[Vdpim][Br] was V-0, whereas the neat EP had no rating. The results showed that the addition of [Vdpim][Br] provided a homogenous and compact phosphorus-rich char residue that inhibited the heat transfer and further decomposition of EP, which are vital to reduce the flammability of EP.
Flammability properties of polymers combined with ionic liquids
Polymer | Ionic liquid | Content (wt%) | Flammability properties | References | |
---|---|---|---|---|---|
LOI value (%) | UL-94 rating | ||||
EP | [Vdpim][Br] | 4 | 34.9 | V-0 | (1) |
EP | [TPP][PF6] | 2 | 30.3 | V-0 | (7) |
EP | [Bmim][DBP] | 10 | 24.0 | V-1 | (8) |
EP | [OTP][BScB] | 10 | 35.6 | V-0 | (9) |
PA6 | [Pmim][CH3SO3] | 30 | 26.2 | V-2 | (17) |
PVA | [DCEA][DHP] | 20 | 30.1 | V-0 | (18) |
Ou et al. have combined EP with [TPP][PF6] via the solution mixing method (7). The LOI value of the EP/[TPP][PF6] was 30.3%, which is higher compared to the pure EP (23.2%). Moreover, the UL-94 rating for the EP/[TPP][PF6] was V-0, while the pure EP had no rating. The results displayed that the addition of [TPP][PF6] enhanced the creation of the compact char layer to forbid the pyrolysis gases into the combustion zone. [TPP][PF6] also thermally decomposed into phosphorus-containing fragments, which can be free radical destroyers.
Jiang et al. have combined EP with [Bmim][DBP] through the solution mixing method (8). The LOI value of the EP/[Bmim][DBP] was 24.0%, which is higher than that of neat EP (19.4%). Additionally, the UL-94 rating for the EP/[Bmim][DBP] was V-1, whereas the neat EP had no rating. The results exhibited that the addition of [Bmim][DBP] released non-flammable gas and diluted the combustion space, as well as increased the holes of residual chars of EP. The results also suggested the contribution of phosphorus in residual chars to stimulate network structure formation.
Guo et al. have combined EP with [OTP][BScB] by the solution mixing method (9). The LOI value of the EP/[OTP][BScB] was 35.6%, which is higher compared to the pure EP (26.3%). In addition, the UL-94 rating for the EP/[OTP][BScB] was V-0, while the pure EP had no rating. The results demonstrated that the addition of [OTP][BScB] induced the formation of char, which behaved as a protective shield in the condensed phase, released gaseous phosphorus-containing compounds as free radical scavengers in the gas phase, and exposed flame-retarding capability in both phases.
He et al. have combined PA6 with [Pmim][CH3SO3] using the melt mixing method (17). The LOI value of the PA6/[Pmim][CH3SO3] was 26.2%, which is higher than that of neat PA6 (20.5%). Furthermore, the UL-94 rating for the PA6/[Pmim][CH3SO3] was V-2, whereas the neat PA6 had no rating. The results indicated that the addition of [Pmim][CH3SO3] boosted the char formation of PA6 during combustion. Nonetheless, the char layer of the PA6/[Pmim][CH3SO3] was overly thin and weak to extinguish the fire of PA6 sufficiently, which manifested a little flame-retardant effect for PA6.
Liu et al. have combined PVA with [DCEA][DHP] through the solution mixing method (18). The LOI value of the PVA/[DCEA][DHP] was 30.1%, which is higher compared to the pure PVA (19.0%). Moreover, the UL-94 rating for the PVA/[DCEA][DHP] was V-0, while the pure PVA had no rating. The results showed that the addition of [DCEA][DHP] prompted the creation of a continuous and dense phosphide-containing carbon layer in the combustion process, which efficiently split the internal PVA from the flame.
Table 7 also shows that the EP/[Vdpim][Br] possessed low flammability properties, as indicated by the LOI value of 34.9% and the UL-94 V-0 rating. The addition of 4 wt% of [Vdpim][Br] seemed to improve the flame-retardant properties of EP significantly. The EP/[TPP][PF6] also exhibited poor flammability properties, with an LOI value of 30.3% and a UL-94 V-0 rating. Although the LOI value is slightly lower than the EP/[Vdpim][Br], the addition of 2 wt% of [TPP][PF6] still provided effective flame-retardant properties. However, the flammability properties of EP with 10 wt% of [Bmim][DBP] are comparatively higher than the EP/[Vdpim][Br] and EP/[TPP][PF6]. The LOI value of 24.0% indicated a reduced ability to resist ignition and sustain combustion. The UL-94 V-1 rating suggested that it might not self-extinguish as quickly as the V-0-rated materials. The EP/[OTP][BScB] exhibited inferior flammability properties, as indicated by the LOI value of 35.6% and the UL-94 V-0 rating. The addition of 10 wt% of [OTP][BScB] seemed to significantly enhance its flame-retardant properties, which made it comparable to the EP/[Vdpim][Br]. The PA6 with 30 wt% of [Pmim][CH3SO3] had a lower LOI value of 26.2% compared to the EP/ionic liquid, which indicated increased flammability properties. The UL-94 V-2 rating suggested that it might not self-extinguish and had a higher tendency for dripping during the burning test. The PVA/[DCEA][DHP] demonstrated poor flammability properties, with an LOI value of 30.1% and a UL-94 V-0 rating. The addition of 20 wt% of [DCEA][DHP] appeared to improve its flame-retardant properties, similar to the EP/[Vdpim][Br] and EP/[OTP][BScB]. Indeed, the flammability properties of polymers combined with ionic liquids are dependent not only on the types of ionic liquids but also on the contents of ionic liquids.
4.2 Flammability properties of polymer composites combined with ionic liquids
Table 8 shows the flammability properties of polymer composites combined with ionic liquids. Li et al. have combined HDPE/WF/EG with [Bmim][H2PO2] via the melt mixing method (24). The LOI value of the HDPE/WF/EG/[Bmim][H2PO2] composite was 31.5%, which is slightly higher than that of the HDPE/WF/EG composite (31.2%). Additionally, the UL-94 rating for the HDPE/WF/EG/[Bmim][H2PO2] composite was V-0, whereas the HDPE/WF/EG composite had no rating. The results displayed that the addition of [Bmim][H2PO2] produced a two-component system, which had better flame retardancy compared to the single-component system. Besides, [Bmim][H2PO2] had a synergistic effect on the flame retardancy of HDPE/WF/EG composite.
Flammability properties of polymer composites combined with ionic liquids
Polymer composite | Ionic liquid | Content | Flammability properties | References | |
---|---|---|---|---|---|
LOI value (%) | UL-94 rating | ||||
HDPE/WF/EG | [Bmim][H2PO2] | 30 | 31.5 | V-0 | (24) |
LLDPE/Mg(OH)2 | [Tdcmim][Cl] | 2.3 | 36.8 | H-0 | (25) |
PA6/MPP/MMT | [Emim][CF3SO3] | 3 | 31.5 | V-0 | (46) |
PLA/APP | [TBP][BF4] | 2.5 | 28.3 | V-0 | (26) |
PLA/MWCNTs | [Hemim][TMP] | 5 | 26.0 | V-1 | (27) |
TPU/AHP | [Emim][PF6] | 0.06 | 35.8 | V-0 | (48) |
TPU/HGM | [Ecmmim][BF4] | 0.25 | 25.0 | V-0 | (30) |
EP/MPP/GO | [Bmim][PF6] | 0.1 | 29.2 | V-0 | (41) |
EP/HPCP/Gra | [Bmim][PF6] | 1.8 | 33.8 | V-0 | (52) |
EP/Mo-MOF/GO | [Bmim][BF4] | 3 | 27.6 | V-1 | (42) |
EP/ANP | [Bmim][PF6] | 6 | 30.3 | V-1 | (53) |
PU/EG/APP/GO | [Bmim][PF6] | 0.05 | 29.0 | V-0 | (38) |
UPR/APP/EG/GO | [Bmim][PF6] | 0.1 | 28.2 | V-0 | (36) |
UPR/pEG | [Mim][ATP] | 9 | 36.5 | V-0 | (37) |
Ding et al. have combined LLDPE/Mg(OH)2 with [Tdcmim][Cl] through the melt mixing method (25). The LOI value of the LLDPE/Mg(OH)2/[Tdcmim][Cl] composite was 36.8%, which is marginally higher compared to the LLDPE/Mg(OH)2 composite (35.6%). In addition, the UL-94 rating for the LLDPE/Mg(OH)2/[Tdcmim][Cl] and LLDPE/Mg(OH)2 composites was H-0. The results exhibited that the addition of [Tdcmim][Cl] caused the LLDPE composite to possess better flammability resistance than the LLDPE composite without the ionic liquid, which also met the requirement of self-extinguishing in the horizontal burning test.
Zhang et al. have combined PA6/MPP/MMT with [Emim][CF3SO3] by the melt mixing method (46). The LOI value of the PA6/MPP/MMT/[Emim][CF3SO3] composite was 31.5%, which is lower than that of the PA6/MPP/MMT composite (38.0%). However, the UL-94 rating for the PA6/MPP/MMT/[Emim][CF3SO3] and PA6/MPP/MMT composites was V-0. The results demonstrated that the addition of [Emim][CF3SO3] probably interfered with the effectiveness of MPP as an intumescent flame retardant, which might have hindered or weakened the flame-retardant mechanism, which resulted in a lower LOI value. But the synergistic effect between MMT/[Emim][CF3SO3] and MPP produced a carbonaceous-silicious char layer and shielded the heat and mass transport, as well as prohibited the escape of volatile products created and eradicated the melt dripping.
Jia et al. have combined PLA/APP with [TBP][BF4] using the melt mixing method (26). The LOI value of the PLA/APP/[TBP][BF4] composite was 28.3%, which is marginally higher compared to the PLA/APP composite (26.3%). Furthermore, the UL-94 rating for the PLA/APP/[TBP][BF4] composite was V-0, while the PLA/APP composite rating was V-2. The results indicated that the addition of [TBP][BF4] improved the flame retardancy of PLA/APP composite from V-2 to V-0 rating in the UL-94 test and increased the LOI value by up to 7.6%. The results also revealed that the addition of [TBP][BF4] enhanced the flame retardance performances of APP.
Hu et al. have combined PLA/MWCNTs with [Hemim][TMP] through the melt mixing method (27). The LOI value of the PLA/MWCNTs/[Hemim][TMP] composite was 26.0%, which is higher than that of the PLA/MWCNTs composite (23.0%). Moreover, the UL-94 rating for the PLA/MWCNTs/[Hemim][TMP] composite was V-1, whereas the PLA/MWCNTs composite rating was V-2. The results showed that the addition of [Hemim][TMP] formed MWCNTs/[Hemim][TMP], behaved as an effective carbonization agent for PLA, which promoted the production of a protective char layer and increased the anti-dripping effect, consequently improving the flame-retardant properties of the PLA composite.
Chen et al. have combined TPU/AHP with [Emim][PF6] via the melt mixing method (48). The LOI value of the TPU/AHP/[Emim][PF6] composite was 35.8%, which is higher compared to the TPU/AHP composite (32.5%). Additionally, the UL-94 rating for the TPU/AHP/[Emim][PF6] composite was V-0, while the TPU/AHP composite rating was V-1. The results displayed that the addition of [Emim][PF6] into the TPU/AHP system created a synergistic effect with AHP that provided a high LOI value, and the UL-94 reached a V-0 rating, which effectively increased the flame-retardant level of the TPU composite.
Jiao et al. have combined TPU/HGM with [Ecmmim][BF4] through the melt mixing method (30). The LOI value of the TPU/HGM/[Ecmmim][BF4] composite was 25.0%, which is slightly higher than that of the TPU/HGM composite (23.5%). In addition, the UL-94 rating for the TPU/HGM/[Ecmmim][BF4] composite was V-0, whereas the TPU/HGM composite rating was V-1. The results exhibited that the addition of [Ecmmim][BF4] enhanced the structure of char residue from the TPU composite. The char residue acted as a protective layer on the TPU surface during thermal decomposition.
Wan et al. have combined EP/MPP/GO with [Bmim][PF6] by the stirring method (41). The LOI value of the EP/MPP/GO/[Bmim][PF6] composite was 29.2%, which is marginally higher compared to the EP/MPP/GO composite (28.0%). Furthermore, the UL-94 rating for the EP/MPP/GO/[Bmim][PF6] composite was V-0, while the EP/MPP/GO composite rating was V-1. The results demonstrated that the addition of [Bmim][PF6] formed an intumescent char layer during combustion, which shielded the inside of the composite. [Bmim][PF6] also provided the best synergistic effect to the composite.
Chen et al. have combined EP/HPCP/Gra with [Bmim][PF6] using the stirring method (52). The LOI value of the EP/HPCP/Gra/[Bmim][PF6] composite was 33.8%, which is higher than that of the EP/Gra composite (26.1%). Moreover, the UL-94 rating for the EP/HPCP/Gra/[Bmim][PF6] composite was V-0, whereas the EP/Gra composite had no rating. The results indicated that the addition of [Bmim][PF6] increased the dispersion of Gra filler in the EP matrix, which improved the flame retardancy of the EP composite. The phosphorus-containing material (HPCP) also assisted in the improvement of flame retardancy.
Li et al. have combined EP/Mo-MOF/GO with [Bmim][BF4] through the stirring method (42). The LOI value of the EP/Mo-MOF/GO/[Bmim][BF4] composite was 27.6%, which is slightly higher compared to the EP/Mo-MOF/GO composite (26.7%). Additionally, the UL-94 rating for the EP/Mo-MOF/GO/[Bmim][BF4] composite was V-1, while the EP/Mo-MOF/GO composite had no rating. The results showed that the addition of [Bmim][BF4] contributed to the charring cross-linking effect, which caused catalytic carbonization. The composite burned out to produce a charcoal shell, and the inside EP matrix was maintained.
Bi et al. have combined EP/ANP with [Bmim][PF6] via the stirring method (53). The LOI value of the EP/ANP/[Bmim][PF6] composite was 30.3%, which is higher than that of pure EP (24.4%). In addition, the UL-94 rating for the EP/ANP/[Bmim][PF6] composite was V-1, whereas the pure EP had no rating. The results displayed that the addition of [Bmim][PF6] generated ANP/[Bmim][PF6], which acted as an effective flame retardant for EP composite. The high content of ANP/[Bmim][PF6] increased the char residue of EP composite and attained excellent flame retardancy.
Gao et al. have combined PU/EG/APP/GO with [Bmim][PF6] through the ultrasonication method (38). The LOI value of the PU/EG/APP/GO/[Bmim][PF6] composite was 29.0%, which is marginally higher compared to the PU/EG/APP/GO composite (28.2%). Furthermore, the UL-94 rating for the PU/EG/APP/GO/[Bmim][PF6] composite was V-0, while the PU/EG/APP/GO composite rating was V-1. The results exhibited that the addition of [Bmim][PF6] gave an excellent synergistic effect with EG and APP, which inhibited the interior layer structure from further burning and enhanced the flame retardancy of the PU composite.
Gao et al. have also combined UPR/APP/EG/GO with [Bmim][PF6] by the ultrasonication method (36). The LOI value of the UPR/APP/EG/GO/[Bmim][PF6] composite was 28.2%, which is higher than that of the UPR/APP/EG/GO composite (27.5%). Moreover, the UL-94 rating for the UPR/APP/EG/GO/[Bmim][PF6] composite was V-0, whereas the UPR/APP/EG/GO composite rating was V-1. The results demonstrated that the addition of [Bmim][PF6] produced GO/[Bmim][PF6] with excellent properties, which had a good synergistic effect with APP/EG and catered great flame-retardant performance.
Hu et al. have combined UPR/pEG with [Mim][ATP] using the stirring method (37). The LOI value of the UPR/pEG/[Mim][ATP] composite was 36.5%, which is higher compared to the UPR/EG composite (31.0%). Additionally, the UL-94 rating for the UPR/pEG/[Mim][ATP] composite was V-0, while the UPR/EG composite rating was V-2. The results indicated that the addition of [Mim][ATP] created an excellent synergistic effect with EG, which increased the carbon density of UPR composite during combustion and self-extinguished quickly after the ignition.
Table 8 also shows that the HDPE/WF composite with 30 wt% of EG-[Bmim][H2PO2] had a good flammability resistance with an LOI value of 31.5% and a UL-94 rating of V-0. The addition of EG-[Bmim][H2PO2] likely enhanced the flame retardancy of the composite, which made it less susceptible to burning and reduced the spread of fire. The LLDPE/Mg(OH)2 composite with 2.3 wt% of [Tdcmim][Cl] exhibited even higher flammability resistance with an LOI value of 36.8% and a UL-94 rating of H-0. The presence of Mg(OH)2 and [Tdcmim][Cl] likely acted as effective flame retardant additives, which improved the ability of the composite to withstand fire and self-extinguish. The PA6/MPP composite with 3 wt% of MMT-[Emim][CF3SO3] shared a similar LOI value of 31.5% as the HDPE/WF composite, which indicated a moderate flammability resistance. The addition of MMT-[Emim][CF3SO3] might provide some flame retardancy, which resulted in a V-0 UL-94 rating. The PLA/APP composite with 2.5 wt% of [TBP][BF4] had a relatively lower LOI value of 28.3% compared to the previous composites. However, it still possessed a V-0 UL-94 rating, which suggested a good flammability resistance. The addition of [TBP][BF4] likely contributed to its flame-retardant properties. The PLA composite with 5 wt% of MWCNTs-[Hemim][TMP] exhibited a lower LOI value of 26.0% and a UL-94 rating of V-1. The addition of MWCNTs-[Hemim][TMP] improved flammability resistance compared to the neat PLA, but it did not meet the V-0 rating, which indicated some susceptibility to fire. The TPU/AHP composite with 0.06 wt% of [Emim][PF6] demonstrated good flammability resistance with an LOI value of 35.8% and a UL-94 rating of V-0. The addition of [Emim][PF6] positively enhanced the flame retardancy of the composite and self-extinguishing properties. The TPU composite with 0.25 wt% of HGM-[Ecmmim][BF4] had a lower LOI value of 25.0%, which indicated comparatively lower flammability resistance. However, it still possessed a V-0 UL-94 rating, which suggested that the addition of HGM-[Ecmmim][BF4] helped to improve its flame-retardant properties.
The EP/MPP composite with 0.1 wt% of GO-[Bmim][PF6] showed a moderate LOI value of 29.2% and a UL-94 rating of V-0. The addition of GO-[Bmim][PF6] likely contributed to the flame retardancy of the composite. The EP/HPCP composite with 1.8 wt% of Gra-[Bmim][PF6] demonstrated relatively higher flammability resistance with an LOI value of 33.8% and a UL-94 rating of V-0. The addition of Gra-[Bmim][PF6] contributed to its improved flame-retardant properties. The EP composite with 3 wt% of Mo-MOF/GO-[Bmim][BF4] exhibited a lower LOI value of 27.6% and a UL-94 rating of V-1. While the addition of Mo-MOF/GO-[Bmim][BF4] improved the flammability resistance compared to the neat EP, it did not achieve the V-0 rating. The EP composite with 6 phr of ANP-[Bmim][PF6] demonstrated a moderate LOI value of 30.3% and a UL-94 rating of V-1. The addition of ANP-[Bmim][PF6] provided some flame-retardant properties but fell short of achieving the V-0 rating. The PU/EG/APP composite with 0.05 phr of GO-[Bmim][PF6] displayed an LOI value of 29.0% and a UL-94 rating of V-0, which indicated good flammability resistance. The addition of GO-[Bmim][PF6] likely enhanced the flame-retardant properties of the composite. The UPR/APP/EG composite with 0.1 wt% of GO-[Bmim][PF6] exhibited an LOI value of 28.2% and a UL-94 rating of V-0, which indicated good flammability resistance. The addition of GO-[Bmim][PF6] contributed to its flame retardancy. The UPR composite with 9 wt% of pEG-[Mim][ATP] demonstrated high flammability resistance with an LOI value of 36.5% and a UL-94 rating of V-0. The addition of pEG-[Mim][ATP] significantly enhanced its flame-retardant properties. The flammability properties of polymer composites combined with ionic liquids are also dependent on the types and contents of ionic liquids.
5 Conclusions
In this review, the examples of polymers and polymer composites, examples of ionic liquids, and preparation of polymers and polymer composites combined with ionic liquids are concisely explained. The flammability properties, such as LOI value and UL-94 rating of polymers and polymer composites, are also enclosed in this concise review. The ionic liquids combined with polymers and polymer composites are predominantly imidazolium-based ionic liquids. Synthetic polymers combined with ionic liquids are generally prepared through solution mixing and melt mixing methods. On the other hand, thermoplastic, thermoset, and elastomer composites combined with ionic liquids are frequently prepared via melt mixing, stirring, and compounding methods, respectively. In most studies, the addition of ionic liquids into polymers has increased the LOI value, and the UL-94 rating reached V-0. This is due to the use of ionic liquids that increased the formation of the compact residual char layer of polymers during the combustion process, which inhibited further burning of polymers, and consequently decreased the flammability properties of polymers. Besides, the addition of ionic liquids into polymer composites increased the LOI value, and the UL-94 reached a V-0 rating. This is because the ionic liquids usage provided an excellent synergistic effect with fillers in polymer composites, which induced the production of a protective char layer and shielded the interior of polymer composites, eventually improving the flame retardancy of polymer composites.
Acknowledgement
The authors thank the editors and reviewers for their valuable and supportive feedback during the review process.
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Funding information: This concise review was supported by the Universiti Putra Malaysia under the Grant Putra IPM Scheme (project number: GP-IPM/2021/9697900).
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Author contributions: Ahmad Adlie Shamsuri: conceptualization, funding acquisition, investigation, writing – original draft preparation; Mohd Zuhri Mohamed Yusoff: project administration, data curation, writing – review and editing; Khalina Abdan: resources, supervision, validation; Siti Nurul Ain Md. Jamil: formal analysis, methodology. All authors have read and agreed to the published version of the article.
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Conflict of interest: The authors state no conflict of interest.
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Articles in the same Issue
- Research Articles
- Chitosan nanocomposite film incorporating Nigella sativa oil, Azadirachta indica leaves’ extract, and silver nanoparticles
- Effect of Zr-doped CaCu3Ti3.95Zr0.05O12 ceramic on the microstructure, dielectric properties, and electric field distribution of the LDPE composites
- Effects of dry heating, acetylation, and acid pre-treatments on modification of potato starch with octenyl succinic anhydride (OSA)
- Loading conditions impact on the compression fatigue behavior of filled styrene butadiene rubber
- Characterization and compatibility of bio-based PA56/PET
- Study on the aging of three typical rubber materials under high- and low-temperature cyclic environment
- Numerical simulation and experimental research of electrospun polyacrylonitrile Taylor cone based on multiphysics coupling
- Experimental investigation of properties and aging behavior of pineapple and sisal leaf hybrid fiber-reinforced polymer composites
- Influence of temperature distribution on the foaming quality of foamed polypropylene composites
- Enzyme-catalyzed synthesis of 4-methylcatechol oligomer and preliminary evaluations as stabilizing agent in polypropylene
- Molecular dynamics simulation of the effect of the thermal and mechanical properties of addition liquid silicone rubber modified by carbon nanotubes with different radii
- Incorporation of poly(3-acrylamidopropyl trimethylammonium chloride-co-acrylic acid) branches for good sizing properties and easy desizing from sized cotton warps
- Effect of matrix composition on properties of polyamide 66/polyamide 6I-6T composites with high content of continuous glass fiber for optimizing surface performance
- Preparation and properties of epoxy-modified thermosetting phenolic fiber
- Thermal decomposition reaction kinetics and storage life prediction of polyacrylate pressure-sensitive adhesive
- Effect of different proportions of CNTs/Fe3O4 hybrid filler on the morphological, electrical and electromagnetic interference shielding properties of poly(lactic acid) nanocomposites
- Doping silver nanoparticles into reverse osmosis membranes for antibacterial properties
- Melt-blended PLA/curcumin-cross-linked polyurethane film for enhanced UV-shielding ability
- The affinity of bentonite and WO3 nanoparticles toward epoxy resin polymer for radiation shielding
- Prolonged action fertilizer encapsulated by CMC/humic acid
- Preparation and experimental estimation of radiation shielding properties of novel epoxy reinforced with Sb2O3 and PbO
- Fabrication of polylactic acid nanofibrous yarns for piezoelectric fabrics
- Copper phenyl phosphonate for epoxy resin and cyanate ester copolymer with improved flame retardancy and thermal properties
- Synergistic effect of thermal oxygen and UV aging on natural rubber
- Effect of zinc oxide suspension on the overall filler content of the PLA/ZnO composites and cPLA/ZnO composites
- The role of natural hybrid nanobentonite/nanocellulose in enhancing the water resistance properties of the biodegradable thermoplastic starch
- Performance optimization of geopolymer mortar blending in nano-SiO2 and PVA fiber based on set pair analysis
- Preparation of (La + Nb)-co-doped TiO2 and its polyvinylidene difluoride composites with high dielectric constants
- Effect of matrix composition on the performance of calcium carbonate filled poly(lactic acid)/poly(butylene adipate-co-terephthalate) composites
- Low-temperature self-healing polyurethane adhesives via dual synergetic crosslinking strategy
- Leucaena leucocephala oil-based poly malate-amide nanocomposite coating material for anticorrosive applications
- Preparation and properties of modified ammonium polyphosphate synergistic with tris(2-hydroxyethyl) isocynurate for flame-retardant LDPE
- Thermal response of double network hydrogels with varied composition
- The effect of coated calcium carbonate using stearic acid on the recovered carbon black masterbatch in low-density polyethylene composites
- Investigation of MXene-modified agar/polyurethane hydrogel elastomeric repair materials with tunable water absorption
- Damping performance analysis of carbon black/lead magnesium niobite/epoxy resin composites
- Molecular dynamics simulations of dihydroxylammonium 5,5′-bistetrazole-1,1′-diolate (TKX-50) and TKX-50-based PBXs with four energetic binders
- Preparation and characterization of sisal fibre reinforced sodium alginate gum composites for non-structural engineering applications
- Study on by-products synthesis of powder coating polyester resin catalyzed by organotin
- Ab initio molecular dynamics of insulating paper: Mechanism of insulating paper cellobiose cracking at transient high temperature
- Effect of different tin neodecanoate and calcium–zinc heat stabilizers on the thermal stability of PVC
- High-strength polyvinyl alcohol-based hydrogel by vermiculite and lignocellulosic nanofibrils for electronic sensing
- Impacts of micro-size PbO on the gamma-ray shielding performance of polyepoxide resin
- Influence of the molecular structure of phenylamine antioxidants on anti-migration and anti-aging behavior of high-performance nitrile rubber composites
- Fiber-reinforced polyvinyl alcohol hydrogel via in situ fiber formation
- Preparation and performance of homogenous braids-reinforced poly (p-phenylene terephthamide) hollow fiber membranes
- Synthesis of cadmium(ii) ion-imprinted composite membrane with a pyridine functional monomer and characterization of its adsorption performance
- Impact of WO3 and BaO nanoparticles on the radiation shielding characteristics of polydimethylsiloxane composites
- Comprehensive study of the radiation shielding feature of polyester polymers impregnated with iron filings
- Preparation and characterization of polymeric cross-linked hydrogel patch for topical delivery of gentamicin
- Mechanical properties of rCB-pigment masterbatch in rLDPE: The effect of processing aids and water absorption test
- Pineapple fruit residue-based nanofibre composites: Preparation and characterizations
- Effect of natural Indocalamus leaf addition on the mechanical properties of epoxy and epoxy-carbon fiber composites
- Utilization of biosilica for energy-saving tire compounds: Enhancing performance and efficiency
- Effect of capillary arrays on the profile of multi-layer micro-capillary films
- A numerical study on thermal bonding with preheating technique for polypropylene microfluidic device
- Development of modified h-BN/UPE resin for insulation varnish applications
- High strength, anti-static, thermal conductive glass fiber/epoxy composites for medical devices: A strategy of modifying fibers with functionalized carbon nanotubes
- Effects of mechanical recycling on the properties of glass fiber–reinforced polyamide 66 composites in automotive components
- Bentonite/hydroxyethylcellulose as eco-dielectrics with potential utilization in energy storage
- Study on wall-slipping mechanism of nano-injection polymer under the constant temperature fields
- Synthesis of low-VOC unsaturated polyester coatings for electrical insulation
- Enhanced apoptotic activity of Pluronic F127 polymer-encapsulated chlorogenic acid nanoparticles through the PI3K/Akt/mTOR signaling pathway in liver cancer cells and in vivo toxicity studies in zebrafish
- Preparation and performance of silicone-modified 3D printing photosensitive materials
- A novel fabrication method of slippery lubricant-infused porous surface by thiol-ene click chemistry reaction for anti-fouling and anti-corrosion applications
- Development of polymeric IPN hydrogels by free radical polymerization technique for extended release of letrozole: Characterization and toxicity evaluation
- Tribological characterization of sponge gourd outer skin fiber-reinforced epoxy composite with Tamarindus indica seed filler addition using the Box–Behnken method
- Stereocomplex PLLA–PBAT copolymer and its composites with multi-walled carbon nanotubes for electrostatic dissipative application
- Enhancing the therapeutic efficacy of Krestin–chitosan nanocomplex for cancer medication via activation of the mitochondrial intrinsic pathway
- Variation in tungsten(vi) oxide particle size for enhancing the radiation shielding ability of silicone rubber composites
- Damage accumulation and failure mechanism of glass/epoxy composite laminates subjected to repeated low velocity impacts
- Gamma-ray shielding analysis using the experimental measurements for copper(ii) sulfate-doped polyepoxide resins
- Numerical simulation into influence of airflow channel quantities on melt-blowing airflow field in processing of polymer fiber
- Cellulose acetate oleate-reinforced poly(butylene adipate-co-terephthalate) composite materials
- Radiation shielding capability and exposure buildup factor of cerium(iv) oxide-reinforced polyester resins
- Recyclable polytriazole resins with high performance based on Diels-Alder dynamic covalent crosslinking
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- Review Articles
- Preparation and application of natural protein polymer-based Pickering emulsions
- Wood-derived high-performance cellulose structural materials
- Flammability properties of polymers and polymer composites combined with ionic liquids
- Polymer-based nanocarriers for biomedical and environmental applications
- A review on semi-crystalline polymer bead foams from stirring autoclave: Processing and properties
- Rapid Communication
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- Special Issue: Biodegradable and bio-based polymers: Green approaches (Guest Editors: Kumaran Subramanian, A. Wilson Santhosh Kumar, and Venkatajothi Ramarao)
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Articles in the same Issue
- Research Articles
- Chitosan nanocomposite film incorporating Nigella sativa oil, Azadirachta indica leaves’ extract, and silver nanoparticles
- Effect of Zr-doped CaCu3Ti3.95Zr0.05O12 ceramic on the microstructure, dielectric properties, and electric field distribution of the LDPE composites
- Effects of dry heating, acetylation, and acid pre-treatments on modification of potato starch with octenyl succinic anhydride (OSA)
- Loading conditions impact on the compression fatigue behavior of filled styrene butadiene rubber
- Characterization and compatibility of bio-based PA56/PET
- Study on the aging of three typical rubber materials under high- and low-temperature cyclic environment
- Numerical simulation and experimental research of electrospun polyacrylonitrile Taylor cone based on multiphysics coupling
- Experimental investigation of properties and aging behavior of pineapple and sisal leaf hybrid fiber-reinforced polymer composites
- Influence of temperature distribution on the foaming quality of foamed polypropylene composites
- Enzyme-catalyzed synthesis of 4-methylcatechol oligomer and preliminary evaluations as stabilizing agent in polypropylene
- Molecular dynamics simulation of the effect of the thermal and mechanical properties of addition liquid silicone rubber modified by carbon nanotubes with different radii
- Incorporation of poly(3-acrylamidopropyl trimethylammonium chloride-co-acrylic acid) branches for good sizing properties and easy desizing from sized cotton warps
- Effect of matrix composition on properties of polyamide 66/polyamide 6I-6T composites with high content of continuous glass fiber for optimizing surface performance
- Preparation and properties of epoxy-modified thermosetting phenolic fiber
- Thermal decomposition reaction kinetics and storage life prediction of polyacrylate pressure-sensitive adhesive
- Effect of different proportions of CNTs/Fe3O4 hybrid filler on the morphological, electrical and electromagnetic interference shielding properties of poly(lactic acid) nanocomposites
- Doping silver nanoparticles into reverse osmosis membranes for antibacterial properties
- Melt-blended PLA/curcumin-cross-linked polyurethane film for enhanced UV-shielding ability
- The affinity of bentonite and WO3 nanoparticles toward epoxy resin polymer for radiation shielding
- Prolonged action fertilizer encapsulated by CMC/humic acid
- Preparation and experimental estimation of radiation shielding properties of novel epoxy reinforced with Sb2O3 and PbO
- Fabrication of polylactic acid nanofibrous yarns for piezoelectric fabrics
- Copper phenyl phosphonate for epoxy resin and cyanate ester copolymer with improved flame retardancy and thermal properties
- Synergistic effect of thermal oxygen and UV aging on natural rubber
- Effect of zinc oxide suspension on the overall filler content of the PLA/ZnO composites and cPLA/ZnO composites
- The role of natural hybrid nanobentonite/nanocellulose in enhancing the water resistance properties of the biodegradable thermoplastic starch
- Performance optimization of geopolymer mortar blending in nano-SiO2 and PVA fiber based on set pair analysis
- Preparation of (La + Nb)-co-doped TiO2 and its polyvinylidene difluoride composites with high dielectric constants
- Effect of matrix composition on the performance of calcium carbonate filled poly(lactic acid)/poly(butylene adipate-co-terephthalate) composites
- Low-temperature self-healing polyurethane adhesives via dual synergetic crosslinking strategy
- Leucaena leucocephala oil-based poly malate-amide nanocomposite coating material for anticorrosive applications
- Preparation and properties of modified ammonium polyphosphate synergistic with tris(2-hydroxyethyl) isocynurate for flame-retardant LDPE
- Thermal response of double network hydrogels with varied composition
- The effect of coated calcium carbonate using stearic acid on the recovered carbon black masterbatch in low-density polyethylene composites
- Investigation of MXene-modified agar/polyurethane hydrogel elastomeric repair materials with tunable water absorption
- Damping performance analysis of carbon black/lead magnesium niobite/epoxy resin composites
- Molecular dynamics simulations of dihydroxylammonium 5,5′-bistetrazole-1,1′-diolate (TKX-50) and TKX-50-based PBXs with four energetic binders
- Preparation and characterization of sisal fibre reinforced sodium alginate gum composites for non-structural engineering applications
- Study on by-products synthesis of powder coating polyester resin catalyzed by organotin
- Ab initio molecular dynamics of insulating paper: Mechanism of insulating paper cellobiose cracking at transient high temperature
- Effect of different tin neodecanoate and calcium–zinc heat stabilizers on the thermal stability of PVC
- High-strength polyvinyl alcohol-based hydrogel by vermiculite and lignocellulosic nanofibrils for electronic sensing
- Impacts of micro-size PbO on the gamma-ray shielding performance of polyepoxide resin
- Influence of the molecular structure of phenylamine antioxidants on anti-migration and anti-aging behavior of high-performance nitrile rubber composites
- Fiber-reinforced polyvinyl alcohol hydrogel via in situ fiber formation
- Preparation and performance of homogenous braids-reinforced poly (p-phenylene terephthamide) hollow fiber membranes
- Synthesis of cadmium(ii) ion-imprinted composite membrane with a pyridine functional monomer and characterization of its adsorption performance
- Impact of WO3 and BaO nanoparticles on the radiation shielding characteristics of polydimethylsiloxane composites
- Comprehensive study of the radiation shielding feature of polyester polymers impregnated with iron filings
- Preparation and characterization of polymeric cross-linked hydrogel patch for topical delivery of gentamicin
- Mechanical properties of rCB-pigment masterbatch in rLDPE: The effect of processing aids and water absorption test
- Pineapple fruit residue-based nanofibre composites: Preparation and characterizations
- Effect of natural Indocalamus leaf addition on the mechanical properties of epoxy and epoxy-carbon fiber composites
- Utilization of biosilica for energy-saving tire compounds: Enhancing performance and efficiency
- Effect of capillary arrays on the profile of multi-layer micro-capillary films
- A numerical study on thermal bonding with preheating technique for polypropylene microfluidic device
- Development of modified h-BN/UPE resin for insulation varnish applications
- High strength, anti-static, thermal conductive glass fiber/epoxy composites for medical devices: A strategy of modifying fibers with functionalized carbon nanotubes
- Effects of mechanical recycling on the properties of glass fiber–reinforced polyamide 66 composites in automotive components
- Bentonite/hydroxyethylcellulose as eco-dielectrics with potential utilization in energy storage
- Study on wall-slipping mechanism of nano-injection polymer under the constant temperature fields
- Synthesis of low-VOC unsaturated polyester coatings for electrical insulation
- Enhanced apoptotic activity of Pluronic F127 polymer-encapsulated chlorogenic acid nanoparticles through the PI3K/Akt/mTOR signaling pathway in liver cancer cells and in vivo toxicity studies in zebrafish
- Preparation and performance of silicone-modified 3D printing photosensitive materials
- A novel fabrication method of slippery lubricant-infused porous surface by thiol-ene click chemistry reaction for anti-fouling and anti-corrosion applications
- Development of polymeric IPN hydrogels by free radical polymerization technique for extended release of letrozole: Characterization and toxicity evaluation
- Tribological characterization of sponge gourd outer skin fiber-reinforced epoxy composite with Tamarindus indica seed filler addition using the Box–Behnken method
- Stereocomplex PLLA–PBAT copolymer and its composites with multi-walled carbon nanotubes for electrostatic dissipative application
- Enhancing the therapeutic efficacy of Krestin–chitosan nanocomplex for cancer medication via activation of the mitochondrial intrinsic pathway
- Variation in tungsten(vi) oxide particle size for enhancing the radiation shielding ability of silicone rubber composites
- Damage accumulation and failure mechanism of glass/epoxy composite laminates subjected to repeated low velocity impacts
- Gamma-ray shielding analysis using the experimental measurements for copper(ii) sulfate-doped polyepoxide resins
- Numerical simulation into influence of airflow channel quantities on melt-blowing airflow field in processing of polymer fiber
- Cellulose acetate oleate-reinforced poly(butylene adipate-co-terephthalate) composite materials
- Radiation shielding capability and exposure buildup factor of cerium(iv) oxide-reinforced polyester resins
- Recyclable polytriazole resins with high performance based on Diels-Alder dynamic covalent crosslinking
- Adsorption and recovery of Cr(vi) from wastewater by Chitosan–Urushiol composite nanofiber membrane
- Comprehensive performance evaluation based on electromagnetic shielding properties of the weft-knitted fabrics made by stainless steel/cotton blended yarn
- Review Articles
- Preparation and application of natural protein polymer-based Pickering emulsions
- Wood-derived high-performance cellulose structural materials
- Flammability properties of polymers and polymer composites combined with ionic liquids
- Polymer-based nanocarriers for biomedical and environmental applications
- A review on semi-crystalline polymer bead foams from stirring autoclave: Processing and properties
- Rapid Communication
- Preparation and characterization of magnetic microgels with linear thermosensitivity over a wide temperature range
- Special Issue: Biodegradable and bio-based polymers: Green approaches (Guest Editors: Kumaran Subramanian, A. Wilson Santhosh Kumar, and Venkatajothi Ramarao)
- Synthesis and characterization of proton-conducting membranes based on bacterial cellulose and human nail keratin
- Fatigue behaviour of Kevlar/carbon/basalt fibre-reinforced SiC nanofiller particulate hybrid epoxy composite
- Effect of citric acid on thermal, phase morphological, and mechanical properties of poly(l-lactide)-b-poly(ethylene glycol)-b-poly(l-lactide)/thermoplastic starch blends
- Dose-dependent cytotoxicity against lung cancer cells via green synthesized ZnFe2O4/cellulose nanocomposites