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Microstructural evolution and improved corrosion resistance of NiCrSiFeB coatings prepared by laser cladding

  • Chen Ming Chu , Jeyaprakash Natarajan ORCID logo EMAIL logo , Che-Hua Yang and Mohan Ekambaram
Published/Copyright: October 10, 2023
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International Journal of Materials Research
From the journal International Journal of Materials Research Volume 114 Issue 10-11

Abstract

Inconel 625 (IN 625) is widespread in the manufacturing of critical components such as nuclear reactors, control rods, steam turbines, supercritical boilers, rotary shafts, aerospace engines, etc., that operate in severe harsh environments. However, if the service environments consist of sulphur (fuel tanks), chlorine (supercritical boilers and heavy water plants), H2S, HCl, etc., this alloy will suffer from localized corrosion attacks that minimize its resistance towards corrosion, followed by sudden failure. This study is aimed to facilitate the anti-corrosion characteristics of IN 625 by cladding it with Colmonoy 5 (NiCrSiFeB) alloy particles. The clad microstructure was revealed by micrographs captured by means of optical and field emission scanning electron microscopy followed by the nanoindentation study to analyze the hardness offered. Corrosion testing was carried out on both IN 625 and Colmonoy 5 clad samples at various intervals (0, 13, 27 and 56 h) for interrogating the corrosion behavior in terms of Tafel and impedance plots along with the surface roughness examination using scanning probe microscopy. The results showed that the clad region consists of dendritic microstructure along with the segregation of interdendritic Cr-rich precipitates after solidification. These interdendritic precipitates aid in improving the hardness at the clad region. Moreover, the clad samples have better anti-corrosion characteristics because of the existence of dendritic and interdendritic phases compared to the IN 625 samples in terms of current density, polarization resistance and average surface roughness values.

Keywords: Inconel 625; Colmonoy 5 cladding; nanohardness; corrosion behavior; surface roughness
Corresponding author: Jeyaprakash Natarajan, Graduate Institute of Manufacturing Technology, National Taipei University of Technology, Taipei, 10608, Taiwan, E-mail:

  1. Research ethics: Not applicable.

  2. Author contributions: Chen Ming Chu: conceptualization, methodology, data curation, investigation. Jeyaprakash Natarajan: visualization, investigation, writing - original draft preparation. Che-Hua Yang: visualization, funding, software, validation, writing - reviewing and editing. Mohan Ekambaram: software, validation, writing - reviewing and editing.

  3. Competing interests: The authors state no conflict of interest.

  4. Research funding: None declared.

  5. Data availability: The raw data can be obtained on request from the corresponding author.

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Received: 2022-06-05
Accepted: 2022-09-07
Published Online: 2023-10-10
Published in Print: 2023-10-27

© 2023 Walter de Gruyter GmbH, Berlin/Boston

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https://doi.org/10.1515/ijmr-2022-0264
Keywords for this article
Inconel 625; Colmonoy 5 cladding; nanohardness; corrosion behavior; surface roughness

Articles in the same Issue

  1. Frontmatter
  2. Editorial
  3. Additive manufacturing and allied technologies
  4. Original Papers
  5. Influence of process parameters on ageing and free vibration characteristics of fiber-reinforced polymer composites by fusion filament fabrication process
  6. 3D biomimetic scaffold’s dimensional accuracy: a crucial geometrical response for bone tissue engineering
  7. Investigation of mechanical and microstructure properties of metal inert gas based wire arc additive manufactured Inconel 600 superalloy
  8. Study on the influence of surface roughness on tensile and low-cycle fatigue behavior of electron beam melted Ti‐6Al‐4V
  9. Effect of tool pin profile on the heat generation model of the friction stir welding of aluminium alloy
  10. Effect of clamping position on the residual stress in wire arc additive manufacturing
  11. Effect of welding speed on butt joint quality of laser powder bed fusion AlSi10Mg parts welded using Nd:YAG laser
  12. Mechanical behaviour, microstructure and texture studies of wire arc additive manufactured 304L stainless steel
  13. Evolution of microstructure and properties of CoCrFeMnNi high entropy alloy fabricated by selective laser melting
  14. Effect of laser energy density on surface morphology, microstructure and mechanical behaviour of direct metal laser melted 17-4 PH stainless steel
  15. The influence of rheology in the fabrication of ceramic-based scaffold for bone tissue engineering
  16. Behaviour of glass fiber reinforced polymer (GFRP) structural profile columns under axial compression
  17. Desirability function analysis approach for optimization of fused deposition modelling process parameters
  18. Effect of robotic weaving motion on mechanical and microstructural characteristics of wire arc additively manufactured NiTi shape memory alloy
  19. Rapid tooling of composite aluminium filled epoxy mould for injection moulding of polypropylene parts with small protruded features
  20. Investigation of microstructural evolution in a hybrid additively manufactured steel bead
  21. Fused filament fabricated PEEK based polymer composites for orthopaedic implants: a review
  22. Design of fixture for ultrasonic assisted gas tungsten arc welding using an integrated approach
  23. Effect of post-processing treatment on 3D-printed polylactic acid parts: layer interfaces and mechanical properties
  24. Investigating the effect of input parameters on tool wear in incremental sheet metal forming
  25. Microstructural evolution and improved corrosion resistance of NiCrSiFeB coatings prepared by laser cladding
  26. Microstructure and electrochemical behaviour of laser clad stainless steel 410 substrate with stainless steel 420 particles
  27. News
  28. DGM – Deutsche Gesellschaft für Materialkunde
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