Startseite Effect of laser energy density on surface morphology, microstructure and mechanical behaviour of direct metal laser melted 17-4 PH stainless steel
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Effect of laser energy density on surface morphology, microstructure and mechanical behaviour of direct metal laser melted 17-4 PH stainless steel

  • S. Pradeep Kumar ORCID logo und P. Dinesh Babu ORCID logo EMAIL logo
Veröffentlicht/Copyright: 16. August 2023
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Abstract

The surface and microstructural characteristics of 3D printed parts play a significant role under mechanical loading. The authors have explored the effect of laser energy densities on the surface morphology, microstructure and mechanical behaviour of 17-4 precipitation hardened stainless steel fabricated under the direct metal laser melting technique. The considered processing parameters were laser energy density and its technical parameters: laser power, layer thickness, hatch spacing and scanning speed. The mechanical and metallurgical properties of the as-printed samples appeared better than the wrought counterpart due to the higher densification level (99.74 %) induced by the rotating scanning strategy. X‐ray diffraction revealed the presence of both the martensitic α phase and austenitic γ phase in the as-printed sample. There is no significant anisotropy in the mechanical behaviour as the build direction has a random texture with a fine columnar grain structure. The high laser energy density with low layer thickness results in an excellent surface finish. The tensile strength (1180 MPa) and the elongation for the as-printed sample (45.0 %) were considerably more significant than that for the wrought sample (1160 MPa and 26.0 %), which is attributed to the combination of low and high-angle boundaries, as confirmed by the electron backscatter diffraction results.


Corresponding author: P. Dinesh Babu, School of Mechanical Engineering, SASTRA Deemed to be University, Thanjavur, 613401, India, E-mail:

Acknowledgments

The authors would like to thank SASTRA Deemed to be University, Thanjavur, India, for providing the facility to carry out this work. The Shanmugha Precision Forging (SPF), Thanjavur, is acknowledged for machining the samples. The National Institute of Technology, Tiruchirappalli (NITT) is appreciated for the micro-tensile testing and WLI measurement. The Indian Institute of Technology, Bombay (IIT-B) is appreciated for the EBSD analysis.

  1. Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: This research received no specific grant from any funding agency.

  3. Conflict of interest statement: The authors declare no conflicts of interest regarding this article.

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Received: 2022-05-25
Accepted: 2022-07-08
Published Online: 2023-08-16
Published in Print: 2023-10-27

© 2023 Walter de Gruyter GmbH, Berlin/Boston

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