Abstract
The present study identifies key material phenomena that limit the predictive capabilities of current approaches employed in modelling the properties of heat treated components. Focus is on aspects related to the isothermal austenite-to-bainite transformation in low alloy steels. Specifically, experimental data are presented on (i) the stress – strain response of austenite prior to transformation, (ii) the magnitude and progress of transformation plasticity and (iii) the effect of externally applied loads on the kinetics of the bainitic phase transformation. The data obtained demonstrate a substantial stress-induced as well as a strain-induced acceleration of the bainitic transformation, which has to be accounted for in modelling. Moreover, stress – strain response of the supercooled austenite was found to be drastically different from that estimated based on the behaviour of stable austenitic steels. The results also point out that transformation plasticity can contribute significantly to distortion of heat treated components. Still, some of the assumptions widely used in modelling this phenomenon are clearly incompatible with the experimentally obtained data.
Abstract
Die sich aus einer Wärmebehandlung von Stählen ergebenden Werkstoff- und Bauteileigenschaften sind durch Anwendung numerischer Methoden vorhersagbar, sofern eine hinreichend genaue Modellierung der ablaufenden Prozesse erfolgt und die erforderlichen Werkstoff-, Prozess- und Phasenumwandlungsdaten zur Verfügung stehen. In diesem Rahmen veranschaulicht die vorliegende Arbeit die Schwierigkeiten bei der Ermittlung der notwendigen Materialdaten und liefert Gründe für die derzeit noch bestehenden Abweichungen zwischen real ermittelten und berechneten Gefüge-, Eigenspannungs- und Verzugsverteilungen an wärmebehandelten Stahlbauteilen. Hierbei wird insbesondere durch die Erfassung der spannungs- und dehnungsbeeinflussten bainitischen Phasenumwandlung gezeigt, dass die bisher verwendeten Materialdaten das bei der Wärmebehandlung von niedrig legierten Stählen tatsächlich vorliegende Zeit –Temperatur –Umwandlungsverhalten nicht korrekt beschreiben. Des Weiteren wird durch den Vergleich von bisher verwendeten mit gemessen Materialdaten verdeutlicht, dass in Bezug auf das Spannungs– Dehnungsverhalten des unterkühlten Austenits vor Umwandlungsbeginn sowie in Bezug auf das Ausmaß der umwandlungsplastischen Dehnungen die bestehenden Abschätzungen und Modelle die tatsächlichen Verhältnisse nicht beschreiben.
References
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© 2002 Carl Hanser Verlag, München
Articles in the same Issue
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- Editorial
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- Effects of static strain aging on residual stress stability and alternating bending strength of shot peened AISI 4140
- On the possibilities to enhance the fatigue properties of ultrafine-grained metals
- New method of determining stress relaxation behavior in creep machines by controlled unloading
- Creep of binary Ni-rich NiTi shape memory alloys and the influence of pre-creep on martensitic transformations
- Interaction of high-cycle fatigue with high-temperature creep in superalloy single crystals
- A unified description of creep in pure and dispersion-strengthened copper
- A new interpretation of flow-stress measurements of high-purity NiAl below room temperature
- A mesoscopic plasticity model accounting for spatial fluctuations of plastic strains, internal stresses and dislocation densities
- Behavior of X-ray peak widths in the Wilkens model of a restrictedly random distribution of dislocations
- Dislocation structure and crystallite size distribution in hexagonal nanomaterials from X-ray peak profile analysis
- Werden gewichtsoptimiert konstruierte Bauteile durch die Verwendung von Leichtmetallen wirklich leichter?*)
- Strain-induced martensite formation in metastable austenitic steels with varying carbon content
- Isothermal bainitic transformation in low alloy steels: factors limiting prediction of the resulting material’s properties
- Fatigue damage evolution in a particulate-reinforced metal matrix composite determined by acoustic emission and compliance method
- Microstructure and modification mechanisms of Si phase in as-thixoformed alloy A356
- Influence of size effect on microstructural changes in cyclically deformed polycrystalline nickel
- Self-diffusion of 71Ge and 31Si in Si –Ge alloys
- On localised corrosive attack, stress corrosion cracking and corrosion fatigue effects in a hardmetal cutting-tool material
- The internal stress during growth of SiC single crystals
- Notifications/Mitteilungen
- Personal/Personelles
- Books/Bücher
- DGM Conferences/Training
Articles in the same Issue
- Frontmatter
- Editorial
- Editorial
- Articles/Aufsätze
- A model for the work hardening of WC–Co “hard metals”
- On the dispersion strengthening mechanisms in ODS materials
- Effect of hydrogen on the mechanical properties of the β titanium alloy Timetal® 21S
- Cyclic deformation behaviour of (α + β) titanium alloys under complex mechanical and physiological loading conditions
- Assessment of the influence of interdendritic shrinkage cavities on the thermo-mechanical fatigue behaviour of the nickel-base superalloy MAR-M247LC
- Effects of static strain aging on residual stress stability and alternating bending strength of shot peened AISI 4140
- On the possibilities to enhance the fatigue properties of ultrafine-grained metals
- New method of determining stress relaxation behavior in creep machines by controlled unloading
- Creep of binary Ni-rich NiTi shape memory alloys and the influence of pre-creep on martensitic transformations
- Interaction of high-cycle fatigue with high-temperature creep in superalloy single crystals
- A unified description of creep in pure and dispersion-strengthened copper
- A new interpretation of flow-stress measurements of high-purity NiAl below room temperature
- A mesoscopic plasticity model accounting for spatial fluctuations of plastic strains, internal stresses and dislocation densities
- Behavior of X-ray peak widths in the Wilkens model of a restrictedly random distribution of dislocations
- Dislocation structure and crystallite size distribution in hexagonal nanomaterials from X-ray peak profile analysis
- Werden gewichtsoptimiert konstruierte Bauteile durch die Verwendung von Leichtmetallen wirklich leichter?*)
- Strain-induced martensite formation in metastable austenitic steels with varying carbon content
- Isothermal bainitic transformation in low alloy steels: factors limiting prediction of the resulting material’s properties
- Fatigue damage evolution in a particulate-reinforced metal matrix composite determined by acoustic emission and compliance method
- Microstructure and modification mechanisms of Si phase in as-thixoformed alloy A356
- Influence of size effect on microstructural changes in cyclically deformed polycrystalline nickel
- Self-diffusion of 71Ge and 31Si in Si –Ge alloys
- On localised corrosive attack, stress corrosion cracking and corrosion fatigue effects in a hardmetal cutting-tool material
- The internal stress during growth of SiC single crystals
- Notifications/Mitteilungen
- Personal/Personelles
- Books/Bücher
- DGM Conferences/Training