Startseite Application of ANOVA and Taguchi Methods for Evaluation of the Surface Roughness of Stellite-6 Coating Material
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Application of ANOVA and Taguchi Methods for Evaluation of the Surface Roughness of Stellite-6 Coating Material

  • Sabri Ozturk
Veröffentlicht/Copyright: 20. November 2014
Veröffentlichen auch Sie bei De Gruyter Brill

Abstract

In this study, the machinability of Stellite-6 coating was examined using a ceramic cutting tool. Orthogonal tube-cutting experiments were performed on a lathe and the data collected was evaluated by analysis of variance (ANOVA) to find out the percentage contributions of the key factors. Whisker reinforced ceramic inserts with ISO tool designations RNGN 1907 00T01020 were used for the machining trials and round type cutting tool inserts which are common in the manufacturing industry were chosen. Taguchi design of experiments was implemented to determine the optimal cutting parameters for analyzing the effects of the cutting speed and feed rate on the surface quality. Four cutting speeds and three feed rates were used during the turning operations to produce the regression model for Ra (average surface roughness) in terms of the actual parameter values. Hardness of the cutting inserts gets affected significantly at higher feed rate.

Kurzfassung

In der diesem Beitrag zugrunde liegenden Studie wurde die maschinelle Bearbeitbarkeit einer Stellit-6-Beschichtung mittels eines keramischen Werkzeuges untersucht. Hierzu wurden orthogonale Rohrschneidexperimente auf einer Drehbank durchgeführt und die ermittelten Daten mittels Varianzanalyse (ANOVA) untersucht, um die prozentualen Einflüsse der Schlüsselfaktoren herauszufinden. Es wurden Whisker-verstärkte Keramikeinsätze mit der ISO-Werkzeugbezeichnung RNGN 1907 00T01020 für die Bearbeitbarkeitsversuche verwendet und es wurden runde Schneidwerkzeugeinsätze gewählt, wie sie in der produktionstechnischen Industrie üblich sind. Es wurde ein Taguchi-Design für die Experimente angewendet, um die optimalen Schnittparameter zu bestimmen, wobei die Effekte der Schnittgeschwindigkeit und Vorschubrate auf die Oberflächenqualität analysiert wurden. Dabei wurden vier Schnittgeschwindigkeiten und drei Vorschubraten während der Drehvorgänge angewendet, um das Regressionsmodell für Ra (durchschnittliche Oberflächenrauheit) in Bezug auf die aktuellen Werte der Parameter aufzustellen. Die Härte der Einsätze wird signifikant von einer höheren Vorschubrate beeinflusst.


*Correspondence Address, Dr. Sabri Ozturk, Department of Mechanical Engineering, Abant Izzet Baysal University, Golkoy Campus, 14280, Bolu, Turkey. E-mail:

Dr. Sabri Ozturk completed his B. S. and M. S. degrees at Yıldız Technical University in Istanbul, Turkey. He also received his Ph.D. in Mechanical Engineering from that university in 2009. Throughout his studies from September 2003 to May 2012, he was working as an engineer with the Erdemir Iron and Steel Company (Zonguldak), Turkey. Currently, he is pursuing further studies in the Department of Mechanical Engineering at Abant Izzet Baysal University in Bolu, Turkey.


References

1 M.Sokovic, J.Mikuła, L. A.Dobrzanski, J.Kopac, L.Kosec, P.Panjan, J.Madejski, A.Piech: Cutting properties of the Al2O3 + SiC(w) based tool ceramic reinforced with the PVD and CVD wear resistant coatings, J. Mater. Process. Technol.164–165 (2005), pp. 924929 DOI:10.1016/j.jmatprotec.2005.02.071Suche in Google Scholar

2 S. C.Agarwal, H.Ocken: The microstructure and galling wear of a laser-melted cobalt-based hardfacing alloy, Wear140 (1990), pp. 223233 DOI:10.1016/0043-1648(90)90085-OSuche in Google Scholar

3 S.Aykut, M.Demetgul, I. N.Tansel: Selection of optimum cutting condition of cobalt based alloy with GONN, Int. J. Adv. Manuf. Technol.46 (2010), pp. 957967 DOI:10.1007/s00170-009-2165-xSuche in Google Scholar

4 P.Crook: Properties and selection: Non-ferrous alloys and special-purpose materials 2 (10), Metals Handbook, ASM Int., USA (1993)Suche in Google Scholar

5 B.Li, J.Deng, Z.Wu: Effect of cutting atmosphere on dry machining performance with Al2O3/ZrB2/ZrO2 ceramic tool, Int. J. Adv. Manuf. Technol.49 (2010), pp. 459467 DOI:10.1007/s00170-009-2422-zSuche in Google Scholar

6 K.Aslantas, I.Ucun: The performance of ceramic and cermet cutting tools for the machining of austempered ductile iron, Int. J. Adv. Manuf. Technol.41 (2009), pp. 642650 DOI:10.1007/s00170-008-1528-zSuche in Google Scholar

7 S. K.Bhattacharyya, E. O.Ezugwu, A.Jawahid: The performance of ceramic tool materials for the machining of cast iron, Wear135 (1989), pp. 147159 DOI:10.1016/0043-1648(89)90102-6Suche in Google Scholar

8 A. K.Ghani, A.Choudhary, Husni: Study of tool life, surface roughness and vibration in machining nodular cast iron with ceramic tool, J. Mater. Process. Technol.127 (2002), pp. 1722 DOI:10.1016/S0924-0136(02)00092-4Suche in Google Scholar

9 N.Camuscu: Effect of cutting speed on the performance of Al2O3 based ceramic tools in turning nodular cast iron, Mater. Des.27 (2006), pp. 9971006 DOI:10.1016/j.matdes.2005.02.011Suche in Google Scholar

10 A. S.Kumar, A. R.Durai, T.Sornakumar: Wear behaviour of alumina based ceramic cutting tools on machining steels, Tribol. Int.39 (2006), pp. 191197 DOI:10.1016/j.triboint.2005.01.021Suche in Google Scholar

11 W.Grzesik, Wear development on wiper Al2O3-TiC mixed ceramic tools in hard machining of high strength steel, Wear266 (2009), pp. 10211028 DOI:10.1016/j.wear.2009.02.010Suche in Google Scholar

12 H.Oktem, T.Erzurumlu, F.Erzincanli: Prediction of minimum surface roughness in end milling mold parts using neural network and genetic algorithm, Mater. Des.27 (2006), pp. 735744 DOI:10.1016/j.matdes.2005.01.010Suche in Google Scholar

13 C. K.Chang, H. S.Lu: Study on the prediction model of surface roughness for side milling operations, Int. J. Adv. Manuf. Technol.29 (2006), pp. 867878 DOI:10.1007/s00170-005-2604-2Suche in Google Scholar

14 W.Grzesik: A revised model for predicting surface roughness in turning, Wear194 (1996), pp. 143148 DOI:10.1016/0043-1648(95)06825-2Suche in Google Scholar

15 S. C.Lin, M. F.Chang: A study on the effects of vibrations on the surface finish using a surface topography simulation model for turning, Int. J. Mach. Tool Manuf.38 (1998), pp. 763782 DOI:10.1016/S0890-6955(97)00073-4Suche in Google Scholar

16 C. C. A.Chen, W. C.Liu, N. A.Duffie: A surface topography model for automated surface finishing, Int. J. Mach. Tool Manuf.38 (1998), pp. 543550 DOI:10.1016/S0890-6955(97)00100-4Suche in Google Scholar

17 A. E.Diniz, J. C.Filho: Influence of the relative positions of tool and workpiece on tool life, tool wear and surface finish in the face milling process, Wear232 (1999), pp. 6775 DOI:10.1016/S0043-1648(99)00159-3Suche in Google Scholar

18 I.Ucun: Investigation of effect on lateral displacement and forces of cutting mode in sawability of metal profile using cutting disc, T. Can. Soc. Mech. Eng. (36) 2012, pp. 374710.1139/tcsme-2012-0003Suche in Google Scholar

19 M.Balazinski, J.Litwin, C.Fortin: Influence of the feed variation on tool wear when machining inconel-600, T. Can. Soc. Mech. Eng.17 (1993), pp. 65966910.1139/tcsme-1993-0037Suche in Google Scholar

20 B.Lela, D.Bajić, S.Jozić: Regression analysis, support vector machines, and Bayesian neural network approaches to modeling surface roughness in face milling, Int. J. Adv. Manuf. Technol.42 (2009), pp. 1081088 DOI:10.1007/s00170-008-1678-zSuche in Google Scholar

21 A.Kohli, U. S.Dixit: A neural-network-based methodology for the prediction of surface roughness in a turning process, Int. J. Adv. Manuf. Technol.25 (2004), pp. 118129 DOI:10.1007/s00170-003-1810-zSuche in Google Scholar

22 S.Ozturk: Slip-line modeling of machining and determine the influence of rake angle on the cutting force, T. Can. Soc. Mech. Eng.36 (2012), pp. 233510.1139/tcsme-2012-0002Suche in Google Scholar

23 S.Ozturk, E.Altan: Slip-line metal cutting model with negative rake angle, J. Braz. Soc. Mech. Sci.34 (2012), pp. 24625210.1590/S1678-58782012000300004Suche in Google Scholar

24 S.Ozturk, E.Altan: A slip-line approach to the machining with rounded edge tool, Int. J. Adv. Manuf. Technol.36 (2012), pp. 513522 DOI:10.1007/s00170-012-3941-6Suche in Google Scholar

25 F. Z.Fang and G. X.Zhang: An experimental study of edge radius effect on cutting single crystal silicon, Int. J. Adv. Manuf. Technol.22 (2003), pp. 703707 DOI:10.1007/s00170-003-1593-2Suche in Google Scholar

Published Online: 2014-11-20
Published in Print: 2014-11-17

© 2014, Carl Hanser Verlag, München

Artikel in diesem Heft

  1. Inhalt/Contents
  2. Inhalt
  3. Fachbeiträge/Technical Contributions
  4. Residual Stress Analysis of Strongly Textured Materials by Means of the Incremental Hole-Drilling Method – Survey on the Application Limits
  5. Finite Element Analysis of Calibration Coefficients for Residual Stress Measurements by the Ring Core Procedure
  6. Influence of Specimen Dimensions and Orientation on the Tensile Properties of Structural Steel
  7. Finite Element Analysis of Friction Stir Welded Aluminum Alloy AA6061-T6 Joints
  8. Heat Treatment Effects on the Mechanical Properties and Microstructure of 30MnB4 Steel Bolts
  9. Effect of the Purging Gas on Properties of Ti Stabilized AISI 321 Stainless Steel TIG Welds
  10. Aluminum Foam Structures and Compressive Properties Produced from Multiple and Differently Arranged Precursors
  11. Lubrication Effects during Biaxial Stretch Forming of Galvanized Steel Compared to Interstitial-Free Steel
  12. Dry Sliding Wear Mechanism of Spark Plasma Sintered Si3N4/SiC Composites on Steel
  13. Effects of Coil Design on Induction Welding of Sintered Iron Based Compacts
  14. The Potential in Simulation and Metamodeling for the Understanding and Development of NDE
  15. The Effect of Aging Parameters and Roughness on the Wear Properties of Aluminum Alloy 6082
  16. Behavior of Chopped Strand Mat and Woven Roving under Bending
  17. Experimental and Numerical Analysis of Foam-Filled Aluminum Conical Tubes Subjected to Oblique Impact Loading
  18. Examination of the Wear Behavior of Cu-Ni/B4Cp Composite by the Taguchi Method
  19. Application of ANOVA and Taguchi Methods for Evaluation of the Surface Roughness of Stellite-6 Coating Material
  20. Improved Stress Shielding of a Coated Cemented Hip Stem by Functionally Graded Materials
  21. Design, Manufacture and Analysis of Composite Epoxy Material with Embedded MWCNT Fibers
  22. Effects of Cutting Parameters and Point Angle on Thrust Force and Delamination in Drilling of CFRP
  23. Optimization of Screw Elements by Genetic Algorithm
  24. Vorschau/Preview
  25. Vorschau
Heruntergeladen am 3.10.2025 von https://www.degruyterbrill.com/document/doi/10.3139/120.110665/html
Button zum nach oben scrollen