Home Technology Effects of Coil Design on Induction Welding of Sintered Iron Based Compacts
Article
Licensed
Unlicensed Requires Authentication

Effects of Coil Design on Induction Welding of Sintered Iron Based Compacts

  • Uğur Çavdar and İhsan Murat Kusoglu
Published/Copyright: November 20, 2014
Become an author with De Gruyter Brill

Abstract

Sintered iron based compacts were welded by applying a high frequency induction process. The cross-sections of the compacts were square in shape so two different coil shapes, cylindrical and square, were studied with respect to the effect of magnetic flux. The effect of welding duration on the macrostructural changes and mechanical properties of the induction welded compacts were investigated for welding durations of 3, 5 and 10 minutes.

Kurzfassung

Gesinterte eisenbasierte Formteile wurden unter Anwendung des Hochfrequenzinduktionsprozesses geschweißt. Die Querschnitte der Formteile hatten eine quadratische Form, so dass zwei unterschiedliche Spulenformen, zylindrisch und quadratisch, hinsichtlich der Wirkung des Induktionsflusses untersucht wurden. Es wurde die Auswirkung der Schweißdauer von 3, 5 und 10 Minuten auf die makrostrukturellen Veränderungen und die mechanischen Eigenschaften der induktionsgeschweißten Formteile untersucht.


*Correspondence Address, Prof. Dr. Ugur Cavdar, Celal Bayar University, Vocational School, Department of Machinery, Turgutlu Campu, 45400 Manisa, Turkey. E-mail:

Dr. Uğur Cavdar, born 1981, studied Mechanical Engineering and is Assistant Professor at Celal Bayar University in Manisa, Turkey. His studies include powder metallurgy, iron based powders, induction sintering, novel and new sintering methods, induction systems, hot forging, heat treatments, welding, induction welding, alumina GNP as well as nano technology.

Dr. İhsan Murat Kuşoğlu, born 1981, studied Materials Engineering and is Assistant Professor at 9 Eylül University in Izmir, Turkey. His studies include powder metallurgy, iron based powders, microwave sintering, SEM analyses as well as composite materials.


References

1 M. I.Khan (Ed.): Welding Science and Technology pp. 2425 (2008), New Age International1, ISBN: 978-81-224-2073-9Search in Google Scholar

2 I. J.Santana, B.Paulo, P. J.Modenesi: High frequency induction welding simulating on ferritic stainless steels, Journal of Materials Processing Technology179 (2006), pp. 225230 DOI:10.1016/j.jmatprotec.2006.03.063Search in Google Scholar

3 H. C.Cary (Ed.): Modern Welding Technology, 4th Edition, Prentice-Hall, New Jersey, USA (1998)Search in Google Scholar

4 D. C.Martin (Ed.): High Frequency Resistance Welding, Welding Research Council Bulletin Series, New York, USA (1971)Search in Google Scholar

5 W. C.Rudd: High frequency resistance welding, Welding Journal (1957), Vol. 36, pp. 703707Search in Google Scholar

6 A.Kurt, H.Ates: Effect of porosity on thermal conductivity of powder metal materials, Materials and Design28 (2007), pp. 230233 DOI:10.1016/j.matdes.2005.06.020Search in Google Scholar

7 H.Arik, M.Turker: Production and characterization of in situ Fe-Fe3C composite produced by mechanical alloying, Materials and Design28 (2007), pp. 140146 DOI:10.1016/j.matdes.2005.05.007Search in Google Scholar

8 Y. F.Sun, J. M.Shen, Y.Morisada, H.Fujii: Spot friction stir welding of low carbon steel plates preheated by high frequency induction, Materials and Design54 (2014), pp. 450457 DOI:10.1016/j.matdes.2013.08.071Search in Google Scholar

9 Y. F.Sun, H.Fujii, N.Tsuji: Microstructure and mechanical properties of spot friction stir welded ultrafine grained 1050Al and conventional grained 6061-T6Al alloys, Materials Science and Engineering585 A (2013), pp. 1724 DOI:10.1016/j.msea.2013.07.030Search in Google Scholar

10 Y. F.Sun, N. X. H.Fujii: The microstructure and mechanical properties of friction stir welded Cu-30Zn brass alloys, Materials Science and Engineering589 A (2014), pp. 228234 DOI:10.1016/j.msea.2013.09.094Search in Google Scholar

11 H.Ates, M.Turker, A.Kurt: Effect of friction pressure on the properties of friction welded MA956 iron based superalloy, Materials and Design28 (2007), pp. 948953 DOI:10.1016/j.matdes.2005.09.015Search in Google Scholar

12 H.Arik, M.Aydin, A.Kurt, M.Turker: Weldability of Al4C3-Al composites via diffusion welding technique, Materials and Design26 (2005), pp. 555560 DOI:10.1016/j.matdes.2004.07.017Search in Google Scholar

13 E.Daibah, T.Kannengiesser, D.Eliezer, T.Boellinghaus: In situ analysis of hydrogen behavior in stainless steels by high energy synchrotron radiation, Materials Science and Engineering528 A (2011), pp. 16081614 DOI:10.1016/j.proeng.2011.04.604Search in Google Scholar

14 E.Daibah, T.Kannengiesser, D.Eliezer, T.Boellinghaus: In situ synchrotron X-ray radiation analysis of hydrogen behavior in stainless steel subjected to continuous heating, Journal Materials Science47 (2012), pp. 58795885 DOI:10.1007/s10853-012-6489-9Search in Google Scholar

15 T.Boellinghaus: Hydrogen assisted cracking of supermartensitic stainless steels, N. R.Moody, A. W.Thompson, R. E.Ricker, G. W.Was, R. H.Jones (Eds.): Hydrogen Effects on Materials Behavior and Corrosion Deformation Interactions, 10091018, 2004, TMS, USASearch in Google Scholar

16 P.Wongpanya, T.Boellinghaus, G.Lothongkum, T.Kannengiesser: Effects of preheating and interpass temperature on stresses in S 1100 QL multi-pass butt-welds, Welding in the World52 (2008), No. 3–4, pp. 7992http://link.springer.com/article/10.1007%2FBF0326663410.1007/BF03266634Search in Google Scholar

17 K.Stelling, H.Schobbert, T.Kannengiesser, T.Boellinghaus: Vertical-up and -down laser plasma powder hybrid welding of a high nitrogen austenitic stainless steel, Welding in the World49 (2005), No. 5–6, pp. 4549http://link.springer.com/article/10.1007%2FBF0326340910.1007/BF03263409Search in Google Scholar

18 R. S.Coelho, M.Corpas, J. A.Moreto, A.Jahn, J.Standfuß, A.Kaysser-Pyzalla, H.Pinto: Induction-assisted laser beam welding of a thermomechanically rolled HSLA S500MC steel: A microstructure and residual stress assessment, Materials Science and Engineering, A. Structural materials, properties, microstructure and processing578 (2013), pp. 125133 DOI:10.1016/j.msea.2013.04.039Search in Google Scholar

19 M.Sano, H.Oguma, M.Sekine, C.Sato: High frequency welding of polypropylene using dielectric ceramic compounds in composite adhesive layers, International Journal of Adhesion and Adhesives47 (2013), pp. 5762 DOI:10.1016/j.ijadhadh.2013.09.019Search in Google Scholar

20 U.Çavdar: Identification Parameters for the Induction Sintered Iron Based Powder Metal Compacts, PhD thesis, Institute of Engineering Sciences, Mechanical Engineering Department, Celal Bayar University, Manisa, Turkey (2009)Search in Google Scholar

21 U.Çavdar, E.Atik: Iron based powder bushings sintering via induction generator, Proc. of the 5th International Powder Metallurgy Conference, TOBB University, Turkey (2008), pp. 1826 (in Turkish)Search in Google Scholar

22 U.Çavdar, E.Atik: The effects of powder size in induction sintering, Proc. of the 12th International Materials Symposium 2 (2008), pp. 12861290 (in Turkish)Search in Google Scholar

23 U.Çavdar, E.Atik: Induction sintering of Fe-2 Cu PM compacts, Proc. of the International Congress and Exhibition Euro PM2009 Sintering, Copenhagen, Denmark (2009), pp. 1319Search in Google Scholar

24 U.Çavdar, E.Atik: Induction sintering of 3 % Cu contented iron based powder metal parts, Modern Applied Science4 (2010), No. 3, pp. 6370http://ccsenet.org/journal/index.php/mas/article/viewFile/4744/4409Search in Google Scholar

25 U.Çavdar, E.Atik: Investigation of conventional and induction sintered iron and iron based powder metal compacts, Welding Journal, Vol.66, I. 6, (2014), pp 1027–1034. DOI:10.1007/s11837-014-0977-0Search in Google Scholar

26 U.Çavdar, E.Atik, A.Ataş: Mechanical, properties and hardness results of the medium frequency induction sintered iron based powder metal bushing, Science of Sintering, No. 46, Vol. 2 (2014), pp. 195203 DOI:10.2298/SOS1402195C.Search in Google Scholar

Published Online: 2014-11-20
Published in Print: 2014-11-17

© 2014, Carl Hanser Verlag, München

Articles in the same Issue

  1. Inhalt/Contents
  2. Inhalt
  3. Fachbeiträge/Technical Contributions
  4. Residual Stress Analysis of Strongly Textured Materials by Means of the Incremental Hole-Drilling Method – Survey on the Application Limits
  5. Finite Element Analysis of Calibration Coefficients for Residual Stress Measurements by the Ring Core Procedure
  6. Influence of Specimen Dimensions and Orientation on the Tensile Properties of Structural Steel
  7. Finite Element Analysis of Friction Stir Welded Aluminum Alloy AA6061-T6 Joints
  8. Heat Treatment Effects on the Mechanical Properties and Microstructure of 30MnB4 Steel Bolts
  9. Effect of the Purging Gas on Properties of Ti Stabilized AISI 321 Stainless Steel TIG Welds
  10. Aluminum Foam Structures and Compressive Properties Produced from Multiple and Differently Arranged Precursors
  11. Lubrication Effects during Biaxial Stretch Forming of Galvanized Steel Compared to Interstitial-Free Steel
  12. Dry Sliding Wear Mechanism of Spark Plasma Sintered Si3N4/SiC Composites on Steel
  13. Effects of Coil Design on Induction Welding of Sintered Iron Based Compacts
  14. The Potential in Simulation and Metamodeling for the Understanding and Development of NDE
  15. The Effect of Aging Parameters and Roughness on the Wear Properties of Aluminum Alloy 6082
  16. Behavior of Chopped Strand Mat and Woven Roving under Bending
  17. Experimental and Numerical Analysis of Foam-Filled Aluminum Conical Tubes Subjected to Oblique Impact Loading
  18. Examination of the Wear Behavior of Cu-Ni/B4Cp Composite by the Taguchi Method
  19. Application of ANOVA and Taguchi Methods for Evaluation of the Surface Roughness of Stellite-6 Coating Material
  20. Improved Stress Shielding of a Coated Cemented Hip Stem by Functionally Graded Materials
  21. Design, Manufacture and Analysis of Composite Epoxy Material with Embedded MWCNT Fibers
  22. Effects of Cutting Parameters and Point Angle on Thrust Force and Delamination in Drilling of CFRP
  23. Optimization of Screw Elements by Genetic Algorithm
  24. Vorschau/Preview
  25. Vorschau
Downloaded on 31.12.2025 from https://www.degruyterbrill.com/document/doi/10.3139/120.110641/html
Scroll to top button