Experimental investigations of liquid flow in pipe with flat internal baffles
-
Jan Talaga
und Ryszard Wójtowicz
Abstract
Liquid flow in a tubular reactor with flat internal baffles of various widths was investigated. On the basis of the laser Doppler anemometry (LDA) measurements, the main flow parameters, i.e. the mean and fluctuating velocity components and turbulent kinetic energy (TKE) were determined. The investigations demonstrated that the insertion of baffles into a pipe and a change in their width caused a generation of liquid stream whirls, induced liquid recirculation loops and intensified the flow considerably. The results can be useful in describing turbulent flow in tubular reactors with baffles and in optimising their design.
Symbols
| a | distance between adjacent baffles | m |
| D | tube diameter | m |
| h | baffle width | m |
| k | turbulent kinetic energy (TKE) | m2 s–2 |
| N | number of data collected for each measurement point | |
| R | tube radius | m |
| Re | Reynolds number for empty pipe | |
| ui | instantaneous velocity component in i-th direction | m s–1 |
| ūx | axial component of mean velocity | m s–1 |
| ūx | radial component of mean velocity | m s–1 |
| u′x | fluctuation velocity in axial direction | m s–1 |
| u′x | fluctuation velocity in radial direction | m s–1 |
| wi | weighing factor for i-th componenl velocity of | s |
| σ | standard deviation | m s–1 |
| τres | residence time of seeding particles at measurement point | s |
References
Al-Atabi, M., Chin, S. B., & Luo, X. Y. (2005a). Flow structure in circular tubes with segmental baffles. Journal of Flow Visualization and Image Processing, 12, 301—311. DOI: 10.1615/JFlowVisImageProc.v12.i3.60.10.1615/JFlowVisImageProc.v12.i3.60Suche in Google Scholar
Al-Atabi, M. T., Chin, S. B., & Luo, X. Y. (2005b). Visualization of mixing of flow in circular tubes with segmental baffles. Journal of Visualization, 8, 89. DOI: 10.1007/bf03181649.10.1007/bf03181649Suche in Google Scholar
Al-Atabi, M. (2011). Design and assessment of a novel static mixer. The Canadian Journal of Chemical Engineering, 89, 550–554. DOI: 10.1002/cjce.20412.10.1002/cjce.20412Suche in Google Scholar
Albrecht, H. E., Damaschke, N., Borys, M., & Tropea, C. (2003). Laser Doppler and phase Doppler measurement techniques. Berlin, Germany: Springer. DOI: 10.1007/978-3-662-05165-8.10.1007/978-3-662-05165-8Suche in Google Scholar
Craig, T. O. (1987). Heat transfer during polymerization in motionless mixers. Polymer Engineering & Science, 27, 13861389. DOI: 10.1002/pen.760271806.10.1002/pen.760271806Suche in Google Scholar
Dantec Dynamics (2005). Installation & user’s guide (BSA flow software, version 4). Skovlunde, Denmark: Dantec Dynamics.Suche in Google Scholar
DeGraaff, D. B., & Eaton, J. K. (2001). A high-resolution laser Doppler anemometer: design, qualification, and uncertainty. Experiments in Fluids, 30, 522–530. DOI: 10.1007/s00348000 0231.10.1007/s003480000231Suche in Google Scholar
Durst, F., Melling, A., & Whitelaw, J. H. (1987). Theorie und Praxis der Laser-Doppler-Anemometrie. Karlsruhe, Germany: G. Braun. DOI: 10.1007/978-3-642-52132-4.10.1007/978-3-642-52132-4Suche in Google Scholar
Furling, O., Tanguy, P. A., Choplin, L., & Li, H. Z. (2000). Solid liquid mixing at high concentrations with SMX static mixers. In Proceedings of the 10th European Conference on Mixing, July 2–5, 2000 (pp. 93–100). Delft, The Netherlands: Elsevier. DOI: 10.1016/b978-044450476-0/50013-3.10.1016/b978-044450476-0/50013-3Suche in Google Scholar
Grace, H. P. (1982). Dispersion phenomena in high viscosity immiscible fluid systems and application of static mixers as dispersion devices in such systems. Chemical Engineering Communications, 14, 225–277. DOI: 10.1080/00986448208911 047.10.1080/00986448208911047Suche in Google Scholar
Mehdi, Q. S., & Mushatet, K. S. (2008). Simulation of turbulent flow and heat transfer through a duct with baffle plates. Journal of Engineering and Development, 12(3), 142–157.Suche in Google Scholar
Mendoza Marín, F. L., Ferrareso Lona, L. M., Wolf Maciel, M. R., & Maciel Filho, R. (2006). New emulsion polymerization tubular reactor with internal angular baffles: Reaction temperature effect. Journal of Applied Polymer Science, 100, 2572–2581. DOI 10.1002/app.22638.10.1002/app.22638Suche in Google Scholar
Murasiewicz, H., & Jaworski, Z. (2013). Investigation of turbulent flow field in a Kenics static mixer by Laser Doppler Anemometry. Chemical Papers, 67, 1188–1200. DOI: 10.2478/s11696-013-0375-z.10.2478/s11696-013-0375-zSuche in Google Scholar
Olivieri, G., Salatino, P., & Marzocchella, A. (2014). Advances in photobioreactors for intensive microalgal production: configurations, operating strategies and applications. Journal of Chemical Technology and Biotechnology, 89, 178–195. DOI: 10.1002/jctb.4218.10.1002/jctb.4218Suche in Google Scholar
Paul, E. L., Atiemo-Obeng, V. A., & Kresta, S. M. (Eds.) (2004). Handbook of industrial mixing: Science and practice. Hoboken, NJ, USA: Wiley.Suche in Google Scholar
Stręk, F. (1981). Mixing and agitated vessels. Warsaw, Poland: WNT. (in Polish)Suche in Google Scholar
Szoplik, J., & Karcz, J. (2005). An efficiency of the liquid homogenization in agitated vessels equipped with off-centred impeller. Chemical Papers, 59, 373–379.Suche in Google Scholar
Tandiroglu, A. (2006). Effect of flow geometry parameters on transient heat transfer for turbulent flow in a circular tube with baffle inserts. International Journal of Heat and Mass Transfer, 49, 1559–1567. DOI: 10.1016/j.ijheatmasstransfer. 2006.01.018.10.1016/j.ijheatmasstransfer.2006.01.018Suche in Google Scholar
Tandiroglu, A. (2007). Effect of flow geometry parameters on transient entropy generation for turbulent flow in circular tube with baffle inserts. Energy Conversion and Management, 48, 898–906. DOI: 10.1016/j.enconman.2006.08.022.10.1016/j.enconman.2006.08.022Suche in Google Scholar
Venneker, B. C. H., Derksen, J. J., & Van den Akker, H. E. A. (2010). Turbulent flow of shear-thinning liquids in stirred tanks–The effects of Reynolds number and flow index. Chemical Engineering Research and Design, 88, 827–843. DOI: 10.1016/j.cherd.2010.01.002.10.1016/j.cherd.2010.01.002Suche in Google Scholar
Wang, L. L., Tao, Y., & Mao, X. Z. (2014). A novel flat plate algal bioreactor with horizontal baffles: Structural optimization and cultivation performance. Bioresource Technology, 164, 20–27. DOI: 10.1016/j.biortech.2014.04.100.10.1016/j.biortech.2014.04.100Suche in Google Scholar
Wójtowicz, R., & Talaga, J. (2014). Identification of turbulent liquid flow in a tubular reactor with different width baffles. Chemical Engineering Communications. DOI: 10.1080/00986445.2014.978449. (in press)10.1080/00986445.2014.978449Suche in Google Scholar
Yang, Y. T., & Hwang, C. Z. (2003). Calculation of turbulent flow and heat transfer in a porous-baffled channel. International Journal of Heat and Mass Transfer, 46, 771–780. DOI: 10.1016/s0017-9310(02)00360-5.10.1016/s0017-9310(02)00360-5Suche in Google Scholar
Zakrzewska, B. (2003). Numerical modeling of heat transport in stirred vessels. Ph.D. Thesis, West Pomeranien University of Technology Szczecin, Szczecin, Poland. (in Polish)Suche in Google Scholar
Zakrzewska, B., & Jaworski, Z. (2004). CFD modeling of transient flow in a stirred vessel equipped with Rushton turbine. Inżynieria Chemiczna i Procesowa, 25, 1825–1830. (in Polish)Suche in Google Scholar
Zhang, Z. (2002). Velocity bias in LDA measurements and its dependence on the flow turbulence. Flow Measurement and Instrumentation, 13, 63–68. DOI: 10.1016/s0955-5986(02)00029-8.10.1016/s0955-5986(02)00029-8Suche in Google Scholar
Zlokarnik, M. (2001). Stirring: Theory and practice. Weinheim, Germeny: Wiley-VCH. DOI: 10.1002/9783527612703.10.1002/9783527612703Suche in Google Scholar
© 2015 Institute of Chemistry, Slovak Academy of Sciences
Artikel in diesem Heft
- Original Paper
- Prevention of degradation of γ-irradiated EPDM using phenolic antioxidants
- Original Paper
- Differentiation of black, green, herbal and fruit bagged teas based on multi-element analysis using inductively-coupled plasma atomic emission spectrometry
- Original Paper
- Reaction mechanisms of carbon dioxide methanation
- Review
- Power consumption and gas–liquid dispersion in turbulently agitated vessels with vertical dual-array tubular coil baffles
- Short Communication
- Tannins analysis from different medicinal plants extracts using MALDI-TOF and MEKC
- Original Paper
- Trihexyl(tetradecyl)phosphonium bromide as extractant for Rh(III), Ru(III) and Pt(IV) from chloride solutions‡
- Original Paper
- Synthesis of Fe3O4–Ag nanocomposites and their application to enzymeless hydrogen peroxide detection
- Original Paper
- Possibilities for removal of chlorinated dye Mordant Blue 9 from model waste water‡
- Review
- Preparation and properties of gelatin films incorporated with N-hydroxysuccinimide-activated end-bit binary acid
- Original Paper
- Synthesis and properties of novel reusable nano-ordered KIT-5-N-sulfamic acid as a heterogeneous catalyst for solvent-free synthesis of 2,4,5-triaryl-1 H-imidazoles
- Short Communication
- Prediction of power consumption in mechanically agitated gassed reactor in viscous batch‡
- Original Paper
- Hydrogel supported chiral imidazolidinone for organocatalytic enantioselective reduction of olefins in water
- Original Paper
- Continuous synthesis of N-ethylethylenediamine over supported Cu–Zn–La catalysts
- Preface
- Enzyme-assisted extraction of citrus essential oil
- Preface
- Experimental investigations of liquid flow in pipe with flat internal baffles
Artikel in diesem Heft
- Original Paper
- Prevention of degradation of γ-irradiated EPDM using phenolic antioxidants
- Original Paper
- Differentiation of black, green, herbal and fruit bagged teas based on multi-element analysis using inductively-coupled plasma atomic emission spectrometry
- Original Paper
- Reaction mechanisms of carbon dioxide methanation
- Review
- Power consumption and gas–liquid dispersion in turbulently agitated vessels with vertical dual-array tubular coil baffles
- Short Communication
- Tannins analysis from different medicinal plants extracts using MALDI-TOF and MEKC
- Original Paper
- Trihexyl(tetradecyl)phosphonium bromide as extractant for Rh(III), Ru(III) and Pt(IV) from chloride solutions‡
- Original Paper
- Synthesis of Fe3O4–Ag nanocomposites and their application to enzymeless hydrogen peroxide detection
- Original Paper
- Possibilities for removal of chlorinated dye Mordant Blue 9 from model waste water‡
- Review
- Preparation and properties of gelatin films incorporated with N-hydroxysuccinimide-activated end-bit binary acid
- Original Paper
- Synthesis and properties of novel reusable nano-ordered KIT-5-N-sulfamic acid as a heterogeneous catalyst for solvent-free synthesis of 2,4,5-triaryl-1 H-imidazoles
- Short Communication
- Prediction of power consumption in mechanically agitated gassed reactor in viscous batch‡
- Original Paper
- Hydrogel supported chiral imidazolidinone for organocatalytic enantioselective reduction of olefins in water
- Original Paper
- Continuous synthesis of N-ethylethylenediamine over supported Cu–Zn–La catalysts
- Preface
- Enzyme-assisted extraction of citrus essential oil
- Preface
- Experimental investigations of liquid flow in pipe with flat internal baffles