Abstract
A set of piezo electric force sensors is implemented in a 52-inch mill-scale low consistency refiner to explore the effect of varying operating conditions on bar force profiles. The sensor replaces a short length of a stator bar and measures normal and shear forces applied during the passage of each rotor bar. In previous work with this type of force sensor a rotary encoder was used to investigate force profiles for individual bar passing events (BPE) on a 16-inch laboratory-scale refiner. In the work presented here, force profiles for individual BPEs are identified based on key features in the time domain force data. The individual bar force profiles are classified as single peak events which feature one peak corresponding to the fiber compression force and as dual peak events corresponding to fiber compression force and the corner force. The bar passing events are then analysed based on their mean force profiles and their dual peak ratio in the bar passing event. Findings are compared and validated by previous work on bar force profiles. It is shown that dual peak events which are considered to represent the corner force, are present through out the whole range of refining and increase with increased refining energy. This increases the understanding of the way corner force contributes to the refining process. Furthermore, it is found that different radial positions on the stator plate are subjected to different force profiles. This is thought to be due to the difference in tangential speed and a change in the fiber and floc material properties at different radial positions.
Funding source: Canadian Network for Research and Innovation in Machining Technology, Natural Sciences and Engineering Research Council of Canada
Award Identifier / Grant number: 11R1977
Funding statement: This work is funded by a Collaborative Research and Development Grant provided by the Natural Sciences and Engineering Research Council of Canada (NSERC, Grant No. 11R1977) and the following partners, who we thank for their ongoing support: AB Enzymes, Alberta Newsprint Company, Andritz, BC Hydro, Canfor, Catalyst Paper, FPInnovations, Holmen Paper, Meadow Lake Pulp (Paper Excellence), Millar Western, NORPAC, West Fraser, Westcan Engineering, and Winstone Pulp International.
Acknowledgments
The authors gratefully acknowledge the assistance of Chad Toth, Pat Cooper and their colleagues at the Catalyst Paper Excellence mill at Crofton BC during the preparation for and execution of the refining trials.
-
Conflict of interest: The authors declare no conflicts of interest.
References
Aigner, M., Olson, J., Wild, P. (2020) Measurement and interpretation of spatially registered bar-forces in LC refining. Nord. Pulp Pap. Res. J. 35(4):600–610. doi: 10.1515/npprj-2020-0064.Suche in Google Scholar
Batchelor, W.J., et al. (1997) Forces on fibres in low consistency refining: Shear Force. J. Pulp Pap. Sci. 23(1):11–18.Suche in Google Scholar
Elahimehr, A. (2014) Low Consistency Refining of Mechanical Pulp: The Relationship Between Plate Pattern, Operational Variables and Pulp Properties, Ph. D. Thesis. doi: 10.14288/1.0135584.Suche in Google Scholar
Eriksen, O., et al. (2008) Fibre floc drainage – a possible cause for substantial pressure peaks in low-consistency refiners. Nord. Pulp Pap. Res. J. 23(3):321–326.10.3183/npprj-2008-23-03-p321-326Suche in Google Scholar
Eriksen, O., Gregersen, Ø., Krogstad, P.-Å. (2007) Refining zone pressure in a mill-scale TMP refiner measured by fibre-optic sensors. Nord. Pulp Pap. Res. J. 20(4):468–476. doi: 10.3183/npprj-2005-20-04-p468-476.Suche in Google Scholar
Harirforoush, R., Olson, J., Wild, P. (2017) In-process detection of fiber cutting in low consistency refining based on measurement of forces on refiner bars. Tappi J. 16(4):460–469.10.32964/TJ16.4.189Suche in Google Scholar
Harirforoush, R., Olson, J., Wild, P. (2018) Indications of the onset of fiber cutting in low consistency refining using a refiner force sensor: The effect of pulp furnish. Nord. Pulp Pap. Res. J. 33(1):58–68. doi: 10.1515/npprj-2018-3013.Suche in Google Scholar
Harirforoush, R., Wild, P., Olson, J. (2016) The relation between net power, gap, and forces on bars in low consistency refining. Nord. Pulp Pap. Res. J. 31(1):71–78. doi: 10.3183/NPPRJ-2016-31-01-p071-078.Suche in Google Scholar
Kappel, J. Mechanical Pulps: From Wood to Bleached Pulp. Tappi Press, Atlanta, GA, 1999.Suche in Google Scholar
Kerekes, R.J. (2011) Force-based characterization of refining intensity. Nord. Pulp Pap. Res. J. 26(01):014–020. doi: 10.3183/NPPRJ-2011-26-01-p014-020.Suche in Google Scholar
Kerekes, R.J., Meltzer, F.P. (2018) The influence of bar width on bar forces and fibre shortening in low consistency pulp refining. Nord. Pulp Pap. Res. J. 33(May):1–13. doi: 10.1515/npprj-2018-3028.Suche in Google Scholar
Kerekes, R.J., Schell, C.J. (1992) Characterization of fibre flocculation regimes by a crowding factor. J. Pulp Pap. Sci. 18(1):32–38.Suche in Google Scholar
Kerekes, R.J., Senger, J.J. (2006) Characterizing refining action in low-consistency refiners by forces on fibres. J. Pulp Pap. Sci. 32(1):1-–8. Available at: http://www.lcrl.ppc.ubc.ca/files/2013/01/2006-Kerekes.pdf.Suche in Google Scholar
Llobera, M. (2001) Building past landscape perception with GIS: Understanding topographic prominence. J. Archaeol. Sci. 28(9):1005–1014. doi: 10.1006/jasc.2001.0720.Suche in Google Scholar
Lundin, T., Batchelor, W., Fardim, P. (2009) Fiber trapping in low-consistency refining: New parameters to describe the refining process. Tappi J. 8(July):15–21.10.32964/TJ8.10.13Suche in Google Scholar
Luukkonen, A. Development of a methodology to optimize low consistency refining of mechanical pulp, Ph. D. Thesis. University of British Columbia, 2007.Suche in Google Scholar
Martinez, D.M., Kerekes, R.J. (1994) Forces on bars in low consistency refining. Tappi Journal 77(12):119–123.Suche in Google Scholar
Miller, M., Luukkonen, A., Olson, J.A. (2017) Effect of LC refining intensity on fractionated and unfractionated mechanical pulp. Nord. Pulp Pap. Res. J. 32(3):386–394.10.3183/npprj-2017-32-03-p386-394Suche in Google Scholar
Olender, D., Wild, P., Byrnes, P. (2008) A piezoelectric forces sensor for mill-scale chip refiners. Proc. Inst. Mech. Eng., E J. Process Mech. Eng. 222(2):115–122. doi: 10.1243/09544089JPME172.Suche in Google Scholar
Olson, J.A., et al. (2003) Characterizing fibre shortening in low-consistency refining using a comminution model. Powder Technol. 129(1–3):122–129. doi: 10.1016/S0032-5910(02)00129-8.Suche in Google Scholar
Prairie, B., et al. (2007) Forces during bar-passing events in low consistency refining: Effects of refiner tram. Pulp Pap. Can. 108(9):34–37. doi: 07A1123062.Suche in Google Scholar
Prairie, B.C. (2005) Measurement of Forces in a Low Consistency Refiner, M. Sc. Thesis. doi: 10.1016/j.jmaa.2012.10.024.10.1016/j.jmaa.2012.10.024Suche in Google Scholar
© 2022 Walter de Gruyter GmbH, Berlin/Boston
Artikel in diesem Heft
- Frontmatter
- Chemical pulping
- Evaluation of fines separation from unbleached softwood kraft pulp using microperforated hole screens
- Evaluation of pulp and paper making properties of Caesalpinia decapetela
- Novel bulking technologies for cellulose fibres
- Mechanical pulping
- Interpretation of force profiles in mill-scale LC refining
- Effects of plate wear on bar forces and fiber properties in a mill scale LC-refiner
- Paper technology
- Research on the physical properties of calcium sulfate whisker and the effects of its addition on paper and its printing performance
- Preparation and properties of an intelligent adjustable functional paper for organic cultural relics
- Paper chemistry
- Application of DSA to improve strength of thermomechanical pulp blended paper
- Coating
- The influence of pigment modulus on failure resistance of paper barrier coatings
- Effect of filler additions on pilot-scale extrusion coating of paperboard with PLA-based blends
- Packaging
- Influence of paper properties on adhesive strength of starch gluing
- Environmental impact
- Interfering elements on determination of hexavalent chromium in paper materials with UV-vis spectrophotometry
- Nanotechnology
- Enhanced mechanical and gas barrier performance of plasticized cellulose nanofibril films
- Lignin
- The preparations of nanoporous carbon with multi-heteroatoms co-doping from black liquor powders for supercapacitors
- Miscellaneous
- Hybrid films from plant and bacterial nanocellulose: mechanical and barrier properties
- Mass-balance based soft sensor for monitoring ash content at two-ply paperboard manufacturing
- Investigation of the effect of light fastness on the color changes of maps prepared by electrophotographic digital printing
- Bulking of cellulose fibres – a review
- Preparation of O-HACC/HEC-acrylate emulsion and its application in paper protection
- Mineral-filled biopolyester coatings for paperboard packaging materials: barrier, sealability, convertability and biodegradability properties
Artikel in diesem Heft
- Frontmatter
- Chemical pulping
- Evaluation of fines separation from unbleached softwood kraft pulp using microperforated hole screens
- Evaluation of pulp and paper making properties of Caesalpinia decapetela
- Novel bulking technologies for cellulose fibres
- Mechanical pulping
- Interpretation of force profiles in mill-scale LC refining
- Effects of plate wear on bar forces and fiber properties in a mill scale LC-refiner
- Paper technology
- Research on the physical properties of calcium sulfate whisker and the effects of its addition on paper and its printing performance
- Preparation and properties of an intelligent adjustable functional paper for organic cultural relics
- Paper chemistry
- Application of DSA to improve strength of thermomechanical pulp blended paper
- Coating
- The influence of pigment modulus on failure resistance of paper barrier coatings
- Effect of filler additions on pilot-scale extrusion coating of paperboard with PLA-based blends
- Packaging
- Influence of paper properties on adhesive strength of starch gluing
- Environmental impact
- Interfering elements on determination of hexavalent chromium in paper materials with UV-vis spectrophotometry
- Nanotechnology
- Enhanced mechanical and gas barrier performance of plasticized cellulose nanofibril films
- Lignin
- The preparations of nanoporous carbon with multi-heteroatoms co-doping from black liquor powders for supercapacitors
- Miscellaneous
- Hybrid films from plant and bacterial nanocellulose: mechanical and barrier properties
- Mass-balance based soft sensor for monitoring ash content at two-ply paperboard manufacturing
- Investigation of the effect of light fastness on the color changes of maps prepared by electrophotographic digital printing
- Bulking of cellulose fibres – a review
- Preparation of O-HACC/HEC-acrylate emulsion and its application in paper protection
- Mineral-filled biopolyester coatings for paperboard packaging materials: barrier, sealability, convertability and biodegradability properties