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Effects of plate wear on bar forces and fiber properties in a mill scale LC-refiner

  • Matthias Aigner EMAIL logo , James Olson , Yu Sun and Peter Wild
Published/Copyright: November 26, 2021
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Abstract

A set of piezo electric force sensors is implemented in a 52-inch mill-scale low consistency refiner to explore the effect of refiner plate wear on bar force sensor measurements. The sensor replaces a short length of a stator bar and measures normal and shear forces applied during the passage of each rotor bar. In previous work with this type of force sensor, force profiles for individual bar passing events (BPE) were investigated. In the work presented here, force profiles for individual BPEs are identified based on key features in the time domain force data. The individual bar force profiles are classified as single peak events which feature one peak corresponding to the fiber compression force and as dual peak events corresponding to fiber compression force and the corner force. The bar passing events are then analysed, based on dual peak ratio and time to peak of the early peak in the dual peak events. Force measurements are evaluated over the full run time of a set of refiner plates. Findings are compared with refiner plate wear measurements and discharge fiber analysis. It is shown that the decrease in the prevalence of the corner force correlates with the wear of the leading edge of the refiner bars or bar rounding of the run time of the refiner plate. This is accompanied by a decrease in plate performance which is represented by a decrease in fiber length and freeness reduction for the same refiner load.

Award Identifier / Grant number: 11R35297

Award Identifier / Grant number: 11R1977

Funding statement: This work is funded by a Collaborative Research and Development Grant provided by the Natural Sciences and Engineering Research Council of Canada (NSERC) (Grant Numbers: 11R35297 & 11R1977) and the following partners, who we thank for their ongoing support: AB Enzymes, Alberta Newsprint Company, Andritz, BC Hydro, Canfor, Catalyst Paper, FPInnovations, Holmen Paper, Meadow Lake Pulp (Paper Excellence), Millar Western, NORPAC, West Fraser, Westcan Engineering, and Winstone Pulp International.

Acknowledgments

The authors gratefully acknowledge the assistance of Chad Toth, Pat Cooper and their colleagues at the Catalyst Paper Excellence mill at Crofton BC during the preparation for and execution of the refining trials.

  1. Conflict of interest: The authors declare no conflicts of interest.

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Received: 2021-10-14
Accepted: 2021-10-30
Published Online: 2021-11-26
Published in Print: 2022-03-28

© 2022 Walter de Gruyter GmbH, Berlin/Boston

Articles in the same Issue

  1. Frontmatter
  2. Chemical pulping
  3. Evaluation of fines separation from unbleached softwood kraft pulp using microperforated hole screens
  4. Evaluation of pulp and paper making properties of Caesalpinia decapetela
  5. Novel bulking technologies for cellulose fibres
  6. Mechanical pulping
  7. Interpretation of force profiles in mill-scale LC refining
  8. Effects of plate wear on bar forces and fiber properties in a mill scale LC-refiner
  9. Paper technology
  10. Research on the physical properties of calcium sulfate whisker and the effects of its addition on paper and its printing performance
  11. Preparation and properties of an intelligent adjustable functional paper for organic cultural relics
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  16. Effect of filler additions on pilot-scale extrusion coating of paperboard with PLA-based blends
  17. Packaging
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  19. Environmental impact
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