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Effect of different rotational speeds on mechanical and metallurgical properties of friction welded dissimilar steels

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Published/Copyright: July 3, 2018
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Materials Testing
From the journal Materials Testing Volume 60 Issue 2

Abstract

In this study, effect of rotational speed on the characteristic microstructure and mechanic properties of the AISI 1030/AISI 420 stainless steel couple welded by friction welding method was experimentally investigated. The weld joints were produced with 1400, 1500, 1600 rpm rotational speed, under 40 MPa process friction pressure and 60 MPa forging pressure for a friction time of 4 s and a forging time of 6 s. After friction welding, the bonding interface microstructures of the samples were examined by scanning electron microscopy (SEM), optical microscopy (OM), energy dispersive spectrometry (EDS) and X-Ray diffraction (XRD) analysis. Furthermore, microhardness and tensile tests were applied to determine the mechanical behavior of weld joints. In addition, fracture types of the tensile test samples were determined from the fractographic examinations by using SEM and EDS. The result of the applied tests and observations pointed out that the mechanical properties and the microstructure changed depending on the increased rotational speed.

Kurzfassung

In der diesem Beitrag zugrunde liegenden Studie wurden die Auswirkungen der Rotationsgeschwindigkeit auf die charakteristische Mikrostruktur und die mechanischen Eigenschaften einer mittels Reibschweißens hergestellten Verbindung des Stahles AISI 1030 mit dem hochlegierten Chromstahl AISI 420 experimentell untersucht. Die Verbindungen wurden mit einer Rotationsgeschwindigkeit von 1400, 1500 und 1600 U × min−1 bei einem Reibdruck von 40 MPa und einem Schmiededruck von 60 MPa sowie einer Reibzeit von 4 s und einer Schmiedezeit von 6 s hergestellt. Nach dem Reibschweißen wurden die Verbindungsmikrostrukturen mittels Rasterelektronenmikroskopie, Lichtmikroskopie sowie EDS- und XRD-Analysen untersucht. Darüber hinaus wurde die Mikrohärte gemessen und Zugversuche durchgeführt, um das mechanische Verhalten der Verbindungen zu prüfen. Zusätzlich wurden die Bruchtypen der Zugproben mittels fraktografischer Untersuchungen mit REM und EDS bestimmt. Die Ergebnisse der angewandten Untersuchungen und der entsprechenden Beobachtungen deuten darauf hin, dass die Mikrostruktur und die mechanischen Eigenschaften sich mit zunehmender Rotationsgeschwindigkeit ändern.

*Correspondence Address, Dr. Tanju Teker, Department of Metallurgy and Materials Engineering, Faculty of Engineering, University of Adıyaman, 02040 Adıyaman, Turkey, E-mail:

Assoc. Prof. Dr. Tanju Teker, born in 1971, is working in the Metallurgy and Materials Engineering Department, Engineering Faculty, Adiyaman University, AdiyamanTurkey. He graduated in Metallurgy Education from Gazi University, Ankara, Turkey, in 1997. He received his MSc and PhD degrees from Firat University, Elazig, Turkey in 2004 and 2010, respectively. His research interests include metal coating techniques, fusion welding method, solid state welding method and materials.

Prof. Dr. S. Osman Yilmaz, born in 1966, is Professor at the University of Namık Kemal, Çorlu, Tekirdağ in Turkey. He received his BSc from the Metallurgy and Materials Engineering Department, Faculty of Engineering, University of METU, Ankara, Turkey, in 1989, his MSc from the Metallurgy Department of the Institute of Science and Technology, University of Firat, Elaziğ, Turkey in 1992 and his PhD from the Metallurgy Department, Institute of Science and Technology, University of Firat, Elaziğ, Turkey in 1998. His research interests include metal coating techniques, surface modification, welding, metallurgy and materials.

Eyyüp Murat Karakurt, born in 1988, graduated from the Materials Science Engineering Department, Faculty of Engineering, Gebze High Technolgy University, Kocaeli, Turkey in 2011. He studied in the Metallurgy and Materials Engineering Department, Engineering Faculty, Adiyaman University Adiyaman, Turkey. His research interests are boring and welding.

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Published Online: 2018-07-03
Published in Print: 2018-02-02

© 2018, Carl Hanser Verlag, München

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  1. Inhalt/Contents
  2. Contents
  3. Fachbeiträge/Technical Contributions
  4. SteBLife – A new short-time procedure for the calculation of S-N curves and failure probabilities
  5. Surface treatment for effective bonding in the sports industry
  6. Effect of different rotational speeds on mechanical and metallurgical properties of friction welded dissimilar steels
  7. Comparison of titanium and FGM dental implants with different coating types
  8. Weld quality and productivity of AISI 4140 steel welded by unpulsed and pulsed GMAW
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  10. Application of FactSage® thermodynamic modeling for predicting the ash transformation with temperatures under partial slagging entrained flow coal gasification condition
  11. Röntgen- und Neutronentomographie am knöchernen Innenohr der Bartenwale
  12. Partial repair of thermally sprayed and sealed corrosion protection – Organic coating material or thermal spraying?
  13. Experimental study on solidification of Cu(II)-contaminated soil using red mud with cement and Ca(OH)2
  14. Tribological study of sintered iron based and copper based brake materials by pin-on-disc method
  15. Influence of drilling parameters on temperature and surface roughness of AISI O2 steel
  16. Multi-fractal characteristics of particle size distribution of granular backfilling materials under different loads
  17. Dry sliding behavior of aluminum alloy 8011 with 4 % fly ash
  18. Optimization of the milling parameters for an Al/Si3N4 functionally graded composite using grey relational analysis
https://doi.org/10.3139/120.111135

Articles in the same Issue

  1. Inhalt/Contents
  2. Contents
  3. Fachbeiträge/Technical Contributions
  4. SteBLife – A new short-time procedure for the calculation of S-N curves and failure probabilities
  5. Surface treatment for effective bonding in the sports industry
  6. Effect of different rotational speeds on mechanical and metallurgical properties of friction welded dissimilar steels
  7. Comparison of titanium and FGM dental implants with different coating types
  8. Weld quality and productivity of AISI 4140 steel welded by unpulsed and pulsed GMAW
  9. Corrosion behavior of Hastelloy® C–4® Ni–Cr–Mo–Fe alloys for coal gasification syngas plants
  10. Application of FactSage® thermodynamic modeling for predicting the ash transformation with temperatures under partial slagging entrained flow coal gasification condition
  11. Röntgen- und Neutronentomographie am knöchernen Innenohr der Bartenwale
  12. Partial repair of thermally sprayed and sealed corrosion protection – Organic coating material or thermal spraying?
  13. Experimental study on solidification of Cu(II)-contaminated soil using red mud with cement and Ca(OH)2
  14. Tribological study of sintered iron based and copper based brake materials by pin-on-disc method
  15. Influence of drilling parameters on temperature and surface roughness of AISI O2 steel
  16. Multi-fractal characteristics of particle size distribution of granular backfilling materials under different loads
  17. Dry sliding behavior of aluminum alloy 8011 with 4 % fly ash
  18. Optimization of the milling parameters for an Al/Si3N4 functionally graded composite using grey relational analysis
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