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Surface treatment for effective bonding in the sports industry

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Published/Copyright: July 3, 2018
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Abstract

The sports industry, in particular the ski industry, uses high strength aluminum alloys in adhesive compounds in order to achieve higher torsional stiffness, high strength and nevertheless lightweight construction. These alloys must be surface treated prior to bonding to achieve the required service properties. Subsequently, the bonding process takes place. Occasionally, there can be local defects in the bonding. The analysis of the cause of the locally appearing failures by scanning electron microscopy (SEM) is part of this study along with the testing of alternative surface treatment techniques and comparing them by using contact angle measurement (CAM). Furthermore, peeling tests are performed to determine and compare the alternative surface treatments regarding their impact on the joint strength. The focus is on achieving a high peeling resistance and a reduction of the defect rate.

Kurzfassung

In der Sportindustrie werden hochfeste Aluminiumlegierungen im Klebeverbund mit Polyamid bzw. Polyethylen eingesetzt, um höhere Torsionssteifigkeiten, hohe Festigkeiten und trotzdem leichte Konstruktionen zu erzielen. Diese speziellen Legierungen müssen vor der Verklebung oberflächenbehandelt werden, um entsprechende Gebrauchseigenschaften erreichen zu können. Danach erfolgt die Klebung. Von Zeit zu Zeit kann es im Gebrauch vereinzelt zum Auftreten von lokalen Haftungslöchern im Klebeverbund kommen. Die Ursachen dieser lokalen Haftungslöcher sollen im Zuge dieser Studie mittels Rasterelektronenmikroskopie (REM) und Kontaktwinkelmessungen analysiert werden. Anschließend werden Schältests durchgeführt, um die Schälwiderstande von alternativen Oberflächenbehandlungsmethoden zu bestimmen und untereinander zu vergleichen. Dabei liegt der Fokus auf dem Erreichen von hohen Klebefestigkeiten sowie der Reduktion der Haftungslöcher.


*Correspondence Address, Dipl.-Ing. Antonia Rabl, IWE, Institute of Materials Science, Joining and Forming, Graz University of Technology, Kopernikusgasse 24, 8010 Graz, Austria, E-Mail:

Dipl.-Ing. Antonia Rabl, IWE, born in 1987, studied Mechanical Engineering at Graz University of Technoloy, Austria. Currently, she is working as a project assistant at the Institute of Materials Science, Joining and Forming at Graz University of Technology.

Dipl.-Ing. Maximilian Stummer, IWE, studied Advanced Materials Science at Graz University of Technology, Austria. Since September 2014, he is working as a project member (K Project Metal JOINing) and researcher in the field of modern coating and joining technology in cooperation with Inocon Technolgie Austria. At the same time, he is also working on his PhD thesis at Graz University of Technology.

Michael Pfund, born in 1976, studied Interior Design and Furniture Construction at HTL Imst, Austria. From 1998 to 2003, he worked as Technical Coordinator for the Thermarium Bäderbau. From 2003 to 2008, he was Project Manager for the Isosport GmbH Hall in Tirol, Austria and since 2008, he is Material and Process Manager Industrialization for the Amersports Wintersport Divison in Altenmarkt im Pongau, Austria.

Dr. Norbert Enzinger studied Mechanical Engineering at Graz University of Technology, Austria. After his PhD in the field of numerical simulation of welding residual stresses, he habilitated in welding and failure case analysis. Currently, he is leader of the joining technology group at the Institute of Materials Science, Joining and Forming at Graz University of Technology and Operative Manager of K Project Metal JOINing.


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Published Online: 2018-07-03
Published in Print: 2018-02-02

© 2018, Carl Hanser Verlag, München

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