Comparison of electrical energy consumption for different material processing procedures
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Hayrettin Gokozan
Abstract
The aim of this study is to investigate the electrical energy consumption for different material processing methods. In these experiments, ferrous powder metals, bulk iron and bulk graphite materials are used. These different materials are heated, sintered and welded by using processes of ultra-high frequency induction heating (UHFIH), ultra-high frequency induction heating sintering (UHFIHS) and ultra-high frequency induction heating welding (UHFIHW), respectively. For all experiments, 2.8 kW, 900 kHz ultra-high frequency induction heating system is used. The experiments are conducted by LabVIEWTM based measurement and control system. Finally, all data are analyzed to show the energy efficiency of each process.
Kurzfassung
Das Ziel der diesem Beitrag zugrunde liegenden Studie bestand darin, den Energieverbrauch für verschiedene Materialherstellungsverfahren zu untersuchen. In den Experimenten wurden Eisenpulvermetalle, Eisen und Garphitmaterialien verwendet. Diese verschiedenen Materialien wurden geglüht, gesintert und geschweißt, dabei wurden als Prozesse das Ultrahochfrequenz-Induktionsglühen (Ultra-High Frequency Induction Heating (UHFIH)), das Ultrahochfrequenz-Induktionssintern (Ultra-High Frequency Induction Heating Sintering (UHFIHS)) und das Ultrahochfrequenz-Induktionsschweißen (Ultra-High Frequency Induction Heating Welding (UHFIHW)) verwendet. Ein Ultrahochfrequenz-Induktionsglüh-System mit 2.8 kW, 900 kHz wurde für alle Experimente benutzt. Die Experimente wurden mit einem auf LabVIEWTM basierenden Mess- und Kontrollsystem durchgeführt. Schließlich wurden alle Daten ausgewertet, um die Energieeffizienz eines jeden Prozesses zu zeigen.
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© 2016, Carl Hanser Verlag, München
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Artikel in diesem Heft
- Inhalt/Contents
- Contents
- Fachbeiträge/Technical Contributions
- Tribologie – 50 Jahre interdisziplinäre Reibungs- und Verschleißforschung
- Synthetic method to investigate self-loosening of suspension fasteners considering nonlinear tire characteristics at the adhesion limit
- Salt fog corrosion behavior of friction stir welded AA2014-T651 aluminum alloy
- Improving the performance of cementless knee prosthesis coating through functionally graded material
- Processing and characterization of graphene nano-platelet (GNP) reinforced aluminum matrix composites
- Effect of thickness on structural, corrosion and mechanical properties of a thin ZrN film deposited by medium frequency (MF) reactive sputtering
- Influence of welding parameters on the fracture of PE300 polyethylene friction stir spot welds
- Weldability of 5754 aluminum alloy using a pulsed Nd:YAG micro scale laser
- Improving the visibility of phase gratings for Talbot-Lau X-ray imaging
- Vergleich von zerstörungsfreien und zerstörenden Prüfungen dünner Strukturklebungen in der Umformtechnik
- Fracture behavior of an empty hole using the digital laser dynamic caustic method under directional controlled blasting
- Effect of ZrSiO4 on the corrosion behavior of MgO-FeAl2O4 composite refractory materials
- Time dependent hardness and residual stress reduction in a shot-peened aluminum alloy 2024-T351
- A validation experiment on indium recovery by electrowinning of aqueous electrolytes: Optimization of electrolyte composition
- Qualitätssicherung von Fahrzeug-rädern aus Leichtmetallguss
- Comparison of electrical energy consumption for different material processing procedures