Startseite Comparison of electrical energy consumption for different material processing procedures
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Comparison of electrical energy consumption for different material processing procedures

  • Hayrettin Gokozan , Mehmet Tastan , Sezai Taskin , Pınar Sarı Cavdar und Ugur Cavdar
Veröffentlicht/Copyright: 15. Dezember 2016
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Abstract

The aim of this study is to investigate the electrical energy consumption for different material processing methods. In these experiments, ferrous powder metals, bulk iron and bulk graphite materials are used. These different materials are heated, sintered and welded by using processes of ultra-high frequency induction heating (UHFIH), ultra-high frequency induction heating sintering (UHFIHS) and ultra-high frequency induction heating welding (UHFIHW), respectively. For all experiments, 2.8 kW, 900 kHz ultra-high frequency induction heating system is used. The experiments are conducted by LabVIEWTM based measurement and control system. Finally, all data are analyzed to show the energy efficiency of each process.

Kurzfassung

Das Ziel der diesem Beitrag zugrunde liegenden Studie bestand darin, den Energieverbrauch für verschiedene Materialherstellungsverfahren zu untersuchen. In den Experimenten wurden Eisenpulvermetalle, Eisen und Garphitmaterialien verwendet. Diese verschiedenen Materialien wurden geglüht, gesintert und geschweißt, dabei wurden als Prozesse das Ultrahochfrequenz-Induktionsglühen (Ultra-High Frequency Induction Heating (UHFIH)), das Ultrahochfrequenz-Induktionssintern (Ultra-High Frequency Induction Heating Sintering (UHFIHS)) und das Ultrahochfrequenz-Induktionsschweißen (Ultra-High Frequency Induction Heating Welding (UHFIHW)) verwendet. Ein Ultrahochfrequenz-Induktionsglüh-System mit 2.8 kW, 900 kHz wurde für alle Experimente benutzt. Die Experimente wurden mit einem auf LabVIEWTM basierenden Mess- und Kontrollsystem durchgeführt. Schließlich wurden alle Daten ausgewertet, um die Energieeffizienz eines jeden Prozesses zu zeigen.


*Correspondence Address, Assistant Prof. Dr. Ugur Cavdar, Department of Machinery, Turgutlu VocationalSchool, Celal Bayar University, Manisa, Turkey, E-mail:

Dr. Hayrettin Gokozan is Assistant Professor in the Department of Electric and Energy Technologies at Celal Bayar University in Manisa, Turkey. He received his MSc and PhD degrees from Sakarya University, Turkey in 1999 and 2011, respectively. His research interests are power systems harmonics, power quality, induction motors and drivers.

Dr. Mehmet Tastan is Assistant Professor in the Department of Electronics and Automation at Celal Bayar University in Manisa, Turkey. He received his MSc degree from Nigde University, Turkey in 2002, and his PhD degree from Sakarya University, Turkey in 2014. His studies include harmonic analysis in power systems, power quality, microcontrollers and signal processing.

Dr. Sezai Taskin is Associate Professor in the Department of Electrical and Electronics Engineering at Celal Bayar University in Manisa, Turkey. He received his MSc and PhD degrees from Marmara University, Istanbul, Turkey in 2001 and 2007, respectively. His research interests are automation and control, mechatronic systems and smart grids.

Assistant Professor Dr. Pınar Sarı Cavdar, born i1982, studied Civil Engineering. Since 2016, she is Assistant Professor at Celal Bayar University in Manisa, Turkey. Her studies include fluid mechanics, nano fluid reinforcement steel, powder metallurgy, induction sintering, induction welding and nano technology.

Associate Professor Dr. Ugur Cavdar, born 1981, studied Mechanical Engineering. Since 2016, he is Associate Professor at Celal Bayar University in Manisa, Turkey. His studies include powder metallurgy, iron based powders, induction sintering, novel and rapid sintering methods, induction systems, hot forging, heat treatments, welding, induction welding, alumina GNP as well as nano technology. He is a member of the Turkish Powder Metal Association and the European Powder Metal Association (EPMA).


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Published Online: 2016-12-15
Published in Print: 2016-11-16

© 2016, Carl Hanser Verlag, München

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