Startseite Effect of particle volume fraction on wear behavior in Al–SiC MMC coated on DIN AlZnMgCu1.5 alloy
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Effect of particle volume fraction on wear behavior in Al–SiC MMC coated on DIN AlZnMgCu1.5 alloy

  • Hasan Ballikaya

    Dr. Hasan Ballikaya received his BSc degree in the Fırat University Technical Education Faculty in Elazig, Turkey in 2009. He received MSc degree in the University of Firat, Institute of Science and Technology, Mechanical Dept., Turkey, (2011). He received his PhD degree in the University of Firat, Institute of Science and Technology, Mechanical Dept., Elazig, (2017). He is currently a postdoctoral researcher in the Inonu University. His research interests impact, Mechanical Science, Manufacturing, Material Science, Coating, ANSYS, CAD-CAM, Taguchi, MMC.

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Veröffentlicht/Copyright: 22. Februar 2024
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Abstract

In this study, DIN AlZnMgCu1.5 alloy surface (Al + SiC) was coated with metal matrix composite (MMC) by using hot press sintering method (HPSM). Al was used as matrix material and SiC powders were used as reinforcing material in the coating process on DIN AlZnMgCu1.5 alloy surface. Al/SiC MMC coating was produced at 600 °C under 120 MPa pressure and with varying SiC content (5, 10 and 15 vol.%). Optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) were used to examine the microstructure, elemental analysis and phase structure of both the coating zone and the transition zone between the substrate and the coating. The hardness was measured and a dry sliding linear reciprocating wear test was run to determine the mechanical properties of the coating layer. Consequently, the coefficient of friction (COF) and wear volume were determined. OM and SEM images showed a homogeneous distribution of SiC particles and a less porous structure. The hardness of the MMC coating increased with increasing SiC content. Also, the numerical analysis of the wear test simulation was done based on Archard’s law. The results of both wear tests showed that the volume loss values were consistent with each other and the amount of wear significantly reduced by increasing the rate of SiC reinforcement.

Keywords: hot press sintering (HPS); wear behaviour; MMC coating; finite element method (FEM); coefficient of friction; Al/SiC
Corresponding author: Hasan Ballikaya, 37520 Inonu University , Malatya 44280, Türkiye, E-mail:

About the author

Hasan Ballikaya

Dr. Hasan Ballikaya received his BSc degree in the Fırat University Technical Education Faculty in Elazig, Turkey in 2009. He received MSc degree in the University of Firat, Institute of Science and Technology, Mechanical Dept., Turkey, (2011). He received his PhD degree in the University of Firat, Institute of Science and Technology, Mechanical Dept., Elazig, (2017). He is currently a postdoctoral researcher in the Inonu University. His research interests impact, Mechanical Science, Manufacturing, Material Science, Coating, ANSYS, CAD-CAM, Taguchi, MMC.

Acknowledgments

Tools such as Artificial Intelligence or Machine Learning were not used in this study. That's why the acknowledgments section was not added.

  1. Research ethics: Not applicable.

  2. Author contributions: The author has accepted responsibility for the entire content of this manuscript and approved its submission.

  3. Competing interests: The author states no conflict of interest.

  4. Research funding: None declared.

  5. Data availability: Not applicable.

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Published Online: 2024-02-22
Published in Print: 2024-04-25

© 2024 Walter de Gruyter GmbH, Berlin/Boston

Artikel in diesem Heft

  1. Frontmatter
  2. Strain-life behavior of thick-walled nodular cast iron
  3. A novel bearing fault detection approach using a convolutional neural network
  4. Improved Gx40CrNi25-20 grade austenitic stainless steel
  5. Enhanced strength of (CoFeNiMn)100−xCrx (x = 5, 20, 35 at.%) high entropy alloys via formation of carbide phases produced from industrial-grade raw materials
  6. Modeling of thrust force and torque in drilling aluminum 7050
  7. Construction of amidinothiourea crosslinked graphene oxide membrane by multilayer self-assembly for efficient removal of heavy metal ions
  8. Effect of tool rotational speed on friction stir spot welds of AZ31B Mg alloy to AISI 304 stainless steel
  9. A new enhanced mountain gazelle optimizer and artificial neural network for global optimization of mechanical design problems
  10. Effect of particle volume fraction on wear behavior in Al–SiC MMC coated on DIN AlZnMgCu1.5 alloy
  11. Processing, microstructural characterization, and mechanical properties of deep cryogenically treated steels and alloys – overview
  12. Experimental and numerical investigation of patch effect on the bending behavior for hat-shaped carbon fiber composite beams
  13. Influence of water on microstructure and mechanical properties of a friction stir spot welded 7075-T651 Al alloy
  14. Effect of copper powder addition on the product quality of sintered stainless steels
  15. Mechanical and thermal properties of short banana fiber reinforced polyoxymethylene composite materials dependent on alkali treatment
https://doi.org/10.1515/mt-2023-0286
Schlagwörter für diesen Artikel
hot press sintering (HPS); wear behaviour; MMC coating; finite element method (FEM); coefficient of friction; Al/SiC

Artikel in diesem Heft

  1. Frontmatter
  2. Strain-life behavior of thick-walled nodular cast iron
  3. A novel bearing fault detection approach using a convolutional neural network
  4. Improved Gx40CrNi25-20 grade austenitic stainless steel
  5. Enhanced strength of (CoFeNiMn)100−xCrx (x = 5, 20, 35 at.%) high entropy alloys via formation of carbide phases produced from industrial-grade raw materials
  6. Modeling of thrust force and torque in drilling aluminum 7050
  7. Construction of amidinothiourea crosslinked graphene oxide membrane by multilayer self-assembly for efficient removal of heavy metal ions
  8. Effect of tool rotational speed on friction stir spot welds of AZ31B Mg alloy to AISI 304 stainless steel
  9. A new enhanced mountain gazelle optimizer and artificial neural network for global optimization of mechanical design problems
  10. Effect of particle volume fraction on wear behavior in Al–SiC MMC coated on DIN AlZnMgCu1.5 alloy
  11. Processing, microstructural characterization, and mechanical properties of deep cryogenically treated steels and alloys – overview
  12. Experimental and numerical investigation of patch effect on the bending behavior for hat-shaped carbon fiber composite beams
  13. Influence of water on microstructure and mechanical properties of a friction stir spot welded 7075-T651 Al alloy
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Heruntergeladen am 13.9.2025 von https://www.degruyterbrill.com/document/doi/10.1515/mt-2023-0286/html
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