Startseite Influence of the injection velocity profile on the properties of injection moulded parts
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Influence of the injection velocity profile on the properties of injection moulded parts

  • Christian Hopmann und Thilo Köbel EMAIL logo
Veröffentlicht/Copyright: 19. April 2024
Veröffentlichen auch Sie bei De Gruyter Brill

Abstract

An important machine setting parameter of the injection moulding process is the injection velocity, which influences the local process parameters in the mould cavity and as a result the final part properties. In order to avoid surface defects by too low or too high melt front velocities along the flow path, profiling of the injection velocity can be necessary. Therefore, in previous work, a methodical approach has been developed, which calculates an injection velocity profile that can be set directly at the injection moulding machine, in order to gain a constant melt front velocity along the flow path. Using the existing approach, two different part geometries are injection moulded with an injection velocity profile from two different materials. The resulting microscopic and macroscopic part properties are evaluated and compared with the samples produced at a constant injection velocity. By keeping the melt front velocity constant, the surface quality can be specifically influenced, while other properties are hardly affected by profiling the injection velocity.


Corresponding author: Thilo Köbel, Institute for Plastics Processing in Industry and Craft at RWTH Aachen University, Aachen, Germany, E-mail:

Funding source: Deutsche Forschungsgemeinschaft (DFG)

Award Identifier / Grant number: 390621612

  1. Research ethics: Not applicable.

  2. Informed consent: Not applicable.

  3. Author contributions: The authors have accepted responsibility for the entire content of this manuscript and approved its submission.

  4. Competing interests: The authors states no conflict of interest.

  5. Research funding: The authors are funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) under Germany’s Excellence Strategy – EXC-2023 Internet of Production – 390621612.

  6. Data availability: The raw data can be obtained on request from the corresponding author.

References

Advani, S.G. and Tucker, C.L. (1987). The use of tensors to describe and predict fiber orientation in short fiber composites. J. Rheol. 31: 751–784, https://doi.org/10.1122/1.549945.Suche in Google Scholar

Backhaus, J. (1985). Gezielte qualitätsvorhersage bei thermoplastischen spritzgießteilen, Dissertation. RWTH Aachen, Aachen.Suche in Google Scholar

Bay, R.S. and Tucker III, C.L. (1992). Fiber orientation in simple injection moldings. Part II: experimental results. Polym. Compos. 13: 332–341, https://doi.org/10.1002/pc.750130410.Suche in Google Scholar

Baaijens, F. and Douven, L. (1994). Calculation of flow-induced residual stresses in injection moulded products. Appl. Sci. Res. 48: 141–157, https://doi.org/10.1007/BF02027964.Suche in Google Scholar

Bichler, M. (2012). Prozessgrößen beim Spritzgießen, 1st ed. Beuth Verlag, Berlin, Vienna, Zurich.Suche in Google Scholar

Born, M. and Wolf, E. (1999). Principles of optics, 7th ed. Cambridge University Press, Cambridge.Suche in Google Scholar

Bourdon, K. (1989). Computer aided set-up of injection moulding machines, Dissertation. RWTH Aachen, Aachen.Suche in Google Scholar

Chen, X. (2002). A Study on profile setting of injection molding, Dissertation. Hongkong University of Science and Technology, Hongkong.Suche in Google Scholar

Chen, X. and Gao, F. (2006). Profiling of injection velocity for uniform mold filling. Adv. Polym. Technol. 25: 13–21, https://doi.org/10.1002/adv.20054.Suche in Google Scholar

Chen, X., Zhang, L., Kong, X., and Gao, F. (2010). Automatic velocity profile determination for uniform filling in injection molding. Polym. Eng. Sci. 50: 1358–1371, https://doi.org/10.1002/pen.21674.Suche in Google Scholar

Cox, H.W. and Mentzer, C.C. (1986). The effect of fill time on properties. Polym. Eng. Sci. 26: 488–498, https://doi.org/10.1002/pen.760260707.Suche in Google Scholar

Grellman, S. and Seidler, S. (2015). Kunststoffprüfung, 3rd ed. Hanser Publishers, Munich.10.3139/9783446443907.fmSuche in Google Scholar

Gruber, J.-M. (2005). Process control based in cavity pressure for the injection moulding process of thermoplastics, Dissertation. RWTH Aachen, Aachen.Suche in Google Scholar

Guevara-Morales, A. and Figueroa-López, U. (2014). Residual stresses in injection molded products. J. Mater. Sci. 49: 4399–4415, https://doi.org/10.1007/s10853-014-8170-y.Suche in Google Scholar

Gupta, M. and Wang, K. (1993). Fiber orientation and mechanical properties of short-fiber-reinforced injection-molded composites: simulated and experimental result. Polym. Compos. 14: 367–382, https://doi.org/10.1002/pc.750140503.Suche in Google Scholar

Hensel, H. (1975). Die orientierungsdoppelbrechung, Dissertation. RWTH Aachen, Aachen.Suche in Google Scholar

Hopmann, C. and Köbel, T. (2023). Development of a methodical approach to set-up the injection velocity profile dependent on the part geometry. J. Polym. Eng. 43: 454–464, https://doi.org/10.1515/polyeng-2022-0300.Suche in Google Scholar

Johannaber, F. and Michaeli, W. (2004). Handbuch spritzgiessen, 2nd ed. Hanser Publishers, Munich, Vienna.10.3139/9783446440982Suche in Google Scholar

Kennedy, P. and Zheng, R. (2013). Flow analysis of injection molds, 2nd ed. Hanser Publhishers, Munich, Cincinnati.10.3139/9781569905227.fmSuche in Google Scholar

Lauterbach, M. (1989). Ein Steuerungskonzept zur flexibilisierung des thermoplast-spritzgießprozesses, Dissertation. RWTH Aachen, Aachen.Suche in Google Scholar

N.N.: DIN EN ISO 21920-2 (2022). Geometrical product specifications (GPS) – surface texture: profile – part 2: terms, definitions and surface texture parameters. Beuth Verlag GmbH, Berlin.Suche in Google Scholar

Ohlendorf, F. (2004). Vorhersage der mechanischen folieneigenschaften bei der schlauchfolienextrusion, Dissertation. RWTH Aachen, Aachen.Suche in Google Scholar

Ou-Yang, C. and Maul, G.P. (1989). Optimal injection velocity profiling. Int. J. Prod. Res. 27: 1917–1934, https://doi.org/10.1080/00207548908942664.Suche in Google Scholar

Tucker III, C.L. (2022). Fundamentals of fiber orientation, 1st ed. Hanser Publishers, Munich.10.3139/9781569908761.001Suche in Google Scholar

Wübken, G. (1974). Einfluss der verarbeitungsbedingungen auf die innere Struktur thermoplastischer spritzgussteile unter besonderer berücksichtigung der abkühlverhältnisse, Dissertation. RWTH Aachen, Aachen.Suche in Google Scholar

Yang, Y., Chen, X., Lu, N., Gao, F., Yang, Y., Gao, F., Lu, N., and Chen, X. (2016). Injection molding process control, monitoring, and optimization. Hanser Publishers, Munich, Vienna.10.3139/9781569905937.fmSuche in Google Scholar

Yue, P. (2019). Molecular orientation distribution in PC products analyzed by birefringence. Phys. B 563: 56–61, https://doi.org/10.1016/j.physb.2019.03.033.Suche in Google Scholar

Zoetelief, W.F., Douven, L., and Ingen Housz, A.J. (1996). Residual thermal stresses in injection molded products. Polym. Eng. Sci. 36: 1886–1896, https://doi.org/10.1002/pen.10585.Suche in Google Scholar

Received: 2024-03-13
Accepted: 2024-04-08
Published Online: 2024-04-19
Published in Print: 2024-07-26

© 2024 Walter de Gruyter GmbH, Berlin/Boston

Heruntergeladen am 29.10.2025 von https://www.degruyterbrill.com/document/doi/10.1515/ipp-2024-0042/pdf
Button zum nach oben scrollen