Home Synthesis and characterization of ethylenediamine-modified F-44 phenolic epoxy fiber
Article
Licensed
Unlicensed Requires Authentication

Synthesis and characterization of ethylenediamine-modified F-44 phenolic epoxy fiber

  • Juan Wu , Mingli Jiao EMAIL logo , Hao Wang , Keke Li , Muen Yang , Pengyu Li and Kai Yang EMAIL logo
Published/Copyright: April 19, 2024
Become an author with De Gruyter Brill

Abstract

F-44 phenolic epoxy fibers were produced through high-temperature dry spinning utilizing F-44 phenolic epoxy resin as the base material, combined with n-butanol and ethylenediamine (EDA) as the curing agent. The fibers were subsequently analyzed for their structural, thermal stability, microstructural, and mechanical properties using techniques such as Fourier transform infrared spectroscopy, micro-infrared imaging, thermogravimetric analysis, nuclear magnetic resonance, scanning electron microscopy, and fiber strength testing. The limitations of phenolic resins, including high brittleness, poor toughness, and low elongation at break, restrict their potential applications, necessitating modifications to broaden their utility. Research findings indicate that modifying EDA induces a ring-opening reaction of epoxy groups, thereby enhancing the resin’s structure and improving the thermal stability and mechanical properties of fibers. The thermal stability and mechanical strength of the fibers were optimized at an EDA concentration of 2.0 wt% and curing time of 30 min, resulting in a tensile strength of 105 MPa and an elongation at break of 27.6 %.


Corresponding authors: Mingli Jiao, School of Materials & Chemical Engineering, Zhongyuan University of Technology, Zhengzhou 45007, China, E-mail: ; and Kai Yang, School of Fashion, Zhongyuan University of Technology, Zhengzhou 45007, China, E-mail:

  1. Research ethics: Not applicable.

  2. Author contributions: The authors have accepted responsibility for the entire content of this manuscript and approved its submission.

  3. Competing interests: The authors state no conflict of interest.

  4. Research funding: National Natural Science Foundation of China (51973246, 52373018); Program for Innovative Research Team (in Science and Technology) in University of Henan Province (23IRTSTHN019); Key R&D projects in Henan Province (231111231600); Take the Lead Science and Technology Project of Henan Province (211110231200).

  5. Data availability: The raw data can be obtained on request from the corresponding author.

References

Agrawal, J.P. and Agawane, N.T. (2001). Flexibilized novolac epoxy resin for inhibition of composite propellants. J. Propul. Power 17: 1035–1040, https://doi.org/10.2514/2.5841.Search in Google Scholar

Al-Turaif, H.A. (2010). Effect of nano TiO2 particle size on mechanical properties of cured epoxy resin. Prog. Org. Coat. 69: 241–246, https://doi.org/10.1016/j.porgcoat.2010.05.011.Search in Google Scholar

Bansal, S.A., Singh, A.P., Singh, S., and Kumar, S. (2023). Bisphenol-a–carbon nanotube nanocomposite: interfacial DFT prediction and experimental strength testing. Langmuir 39: 1051–1060, https://doi.org/10.1021/acs.langmuir.2c02723.Search in Google Scholar PubMed

Biswas, B., Kandola, B.K., Horrocks, A.R., and Price, D. (2007). A quantitative study of carbon monoxide and carbon dioxide evolution during thermal degradation of flame retarded epoxy resins. Polym. Degrad. Stab. 92: 765–776, https://doi.org/10.1016/j.polymdegradstab.2007.02.006.Search in Google Scholar

Ebrahimi, H., Roghani-Mamaqani, H., Salami-Kalajahi, M., Shahi, S., and Abdollahi, A. (2019). Chemical incorporation of epoxy-modified graphene oxide into epoxy/novolac matrix for the improvement of thermal characteristics. Carbon Lett. 30: 13–22, https://doi.org/10.1007/s42823-019-00065-5.Search in Google Scholar

Economy, J. and Lin, R.-Y. (1971). Carbonisation and hot stretching of a phenolic fibre. J. Mater. Sci. 6: 1151–1156, https://doi.org/10.1007/bf00550084.Search in Google Scholar

Guo, Q., Dean, J.M., Grubbs, R.B., and Bates, F.S. (2003). Block copolymer modified novolac epoxy resin. J. Polym. Sci. Pol. Phys. 41: 1994–2003, https://doi.org/10.1002/polb.10554.Search in Google Scholar

Jiao, M., Yang, K., Cao, J., Diao, Q., Zhang, W., and Yu, M. (2016). Influence of epichlorohydrin content on structure and properties of high-ortho phenolic epoxy fibers. J. Appl. Polym. Sci. 133: 43375, https://doi.org/10.1002/app.43375.Search in Google Scholar

Jiao, M., Yang, K., Ren, D., Diao, Q., Cao, J., Liu, H., and Yu, M. (2017). The solution curing performance of high-ortho epoxy phenolic fibers. Int. J. Mod. Phys. B 31: 16–19, https://doi.org/10.1142/s0217979217440908.Search in Google Scholar

Kochnova, Z.A., Tuzova, S.Y., Akhmet’eva, E.I., Gorbunova, I.Y., and Tseitlin, G.M. (2006). Structure formation in epoxy-phenolic formulations. Polym. Sci. Ser. A+ 48: 1176–1184, https://doi.org/10.1134/s0965545x06110071.Search in Google Scholar

Li, S., Liu, X., Fang, C., Liu, N., and Liu, D. (2018). Surface modification and thermal performance of a graphene oxide/novolac epoxy composite. RSC Adv. 8: 20505–20516, https://doi.org/10.1039/c8ra02847h.Search in Google Scholar PubMed PubMed Central

Lin-Gibson, S., Baranauskas, V., Riffle, J.S., and Sorathia, U. (2002). Cresol novolac–epoxy networks: properties and processability. Polymer 43: 7389–7398, https://doi.org/10.1016/S0032-3861(02)00538-4.Search in Google Scholar

Liye, Y., Tongqing, S., Honglin, H., Shuxia, Y., Yu, Y., Rongguo, W., Chunxiang, L., Fan, Y., and Xiaoxuan, L. (2019). Preparation and characterization of microencapsulated ethylenediamine with epoxy resin for self-healing composites. Sci. Rep. 9: 18834, https://doi.org/10.1038/s41598-019-55268-7.Search in Google Scholar PubMed PubMed Central

Mohan, T.P. and Kanny, K. (2013). Reuse of cured epoxy as a reinforcement in an epoxy composite. Polym. Eng. Sci. 53: 1839–1844, https://doi.org/10.1002/pen.23444.Search in Google Scholar

Munoz, J.-C., Ku, H., Cardona, F., and Rogers, D. (2007). Effects of catalysts and post-curing conditions in the polymer network of epoxy and phenolic resins: preliminary results. J. Mater. Process. Technol. 202: 486–492, https://doi.org/10.1016/j.jmatprotec.2007.10.025.Search in Google Scholar

Nomoto, M., Fujikawa, Y., Komoto, T., and Yamanobe, T. (2010). Structure and curing mechanism of high-ortho and random novolac resins as studied by NMR. J. Mol. Struct. 976: 419–426, https://doi.org/10.1016/j.molstruc.2010.04.018.Search in Google Scholar

Ochi, M. and Takahashi, R. (2001). Phase structure and thermomechanical properties of primary and tertiary amine-cured epoxy/silica hybrids. J. Polym. Sci. Pol. Phys. 39: 1071–1084, https://doi.org/10.1002/polb.1084.Search in Google Scholar

Pan, G., Du, Z., Zhang, C., Li, C., Yang, X., and Li, H. (2007). Synthesis, characterization, and properties of novel novolac epoxy resin containing naphthalene moiety. Polymer 48: 3686–3693, https://doi.org/10.1016/j.polymer.2007.04.032.Search in Google Scholar

Peng, W., Chen, X., and Wang, J. (2021). Study on the curing behavior of polythiol/phenolic/epoxy resin and the mechanical and thermal properties of the composites. Mater. Express 8: 55302, https://doi.org/10.1088/2053-1591/abeb4a.Search in Google Scholar

Piscitelli, F., Lavorgna, M., Buonocore, G.G., Verdolotti, L., Galy, J., and Mascia, L. (2013). Plasticizing and reinforcing features of siloxane domains in amine-cured epoxy/silica hybrids. Macromol. Mater. Eng. 298: 896–909, https://doi.org/10.1002/mame.201200222.Search in Google Scholar

Ren, Y., Lin, X., Shi, Z., Zheng, Y., Liu, J., Zheng, Z., and Liu, C. (2020). Improving the thermal and mechanical properties of phenolic fiber over boron modified high-ortho phenolic resin. High Perform. Polym. 33: 587–597, https://doi.org/10.1177/0954008320976754.Search in Google Scholar

Ren, Y., Xie, J., He, X., Shi, R., and Liu, C. (2021). Preparation of lignin-based high-ortho thermoplastic phenolic resins and fibers. Molecules 26: 3993, https://doi.org/10.3390/molecules26133993.Search in Google Scholar PubMed PubMed Central

Rutnakornpituk, M. (2005). Modification of epoxy–novolac resins with polysiloxane containing nitrile functional groups: synthesis and characterization. Eur. Polym. J. 41: 1043–1052, https://doi.org/10.1016/j.eurpolymj.2004.11.013.Search in Google Scholar

Sultania, M., Rai, J.S.P., and Srivastava, D. (2010). Studies on the synthesis and curing of epoxidized novolac vinyl ester resin from renewable resource material. Eur. Polym. J. 46: 2019–2032, https://doi.org/10.1016/j.eurpolymj.2010.07.014.Search in Google Scholar

Sunitha, K., Mathew, D., and Reghunadhan Nair, C.P. (2015). Phenolic-epoxy matrix curable by click chemistry-synthesis, curing, and syntactic foam composite properties. J. Appl. Polym. Sci. 132: 41254, https://doi.org/10.1002/app.41254.Search in Google Scholar

TianQiao, L., Ruibao, W., Shilong, Z., and Peng, F. (2023). A binary resin system of epoxy and phenol-formaldehyde for improving the thermo-mechanical behavior of frp composites. Constr. Build. Mater. 389: 131790, https://doi.org/10.1016/J.CONBUILDMAT.2023.131790.Search in Google Scholar

Vrana, M.A., Dillard, J.G., Ward, T.C., Rakestraw, M.D., and Dillard, D.A. (1995). The influence of curing agent content on the mechanical and adhesive properties of dicyandiamide cured epoxy systems. J. Adhes. 55: 31–42, https://doi.org/10.1080/00218469509342405.Search in Google Scholar

Wei, H., Wang, D., and Xing, W. (2023). Strengthening and toughening Technology of epoxy resin. J. Phys. Conf. Ser. 2468: 12066, https://doi.org/10.1088/1742-6596/2468/1/012066.Search in Google Scholar

Xu, Y., Guo, L., Zhang, H., Zhai, H., and Ren, H. (2019). Research status, industrial application demand and prospects of phenolic resin. RSC Adv. 9: 28924–28935, https://doi.org/10.1039/c9ra06487g.Search in Google Scholar PubMed PubMed Central

Yin, Y., Jiao, M., Liu, A., Wang, H., Liu, Y., Liu, Y., Yang, K., and Zhu, G. (2023). Preparation and properties of epoxy-modified thermosetting phenolic fiber. E-Polymers 23: 20228085, https://doi.org/10.1515/epoly-2022-8085.Search in Google Scholar

Yixin, Z., Rui, X., Yao, X., Hailou, W., Wei, Z., and Guangyu, Z. (2022). Mechanical performances of phenolic modified epoxy resins at room and high temperatures. Coatings 12: 643, https://doi.org/10.3390/COATINGS12050643.Search in Google Scholar

Zhang, D., Shi, J., Guo, Q., Song, Y., Liu, L., and Zhai, G. (2007). Preparation mechanism and characterization of a novel, regulable hollow phenolic fiber. J. Appl. Polym. Sci. 104: 2108–2112, https://doi.org/10.1002/app.25787.Search in Google Scholar

Received: 2023-11-06
Accepted: 2024-03-21
Published Online: 2024-04-19
Published in Print: 2024-07-26

© 2024 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 14.9.2025 from https://www.degruyterbrill.com/document/doi/10.1515/ipp-2023-4465/html
Scroll to top button