3D Finite Element Simulation of Processing of Generalized Newtonian Fluids in Counter-rotating and Tangential TSE and Die Combination
-
M. Malik
und D. M. Kalyon
Abstract
A full three-dimensional finite element analysis of the nonisothermal flow of generalized non-Newtonian fluids in counter-rotating tangential twin screw extruder is presented. Previous studies of the simulation of processing in tangential twin screw extruders have focused solely on the twin screw extruder, whereas here the coupled flow and heat transfer occurring in the integrated geometry of the extruder, connected to a die are considered. The FEM based numerical simulation of the coupled momentum-mass-energy conservation equations allowed the determination of the effects of some of the important system parameters, including the power law index and the staggering angle of the screws, on the pumping and pressurization capability of the extruder and the associated degree of fill in the extruder.
Acknowledgements
We thank Mr. Tugrulbey Kiryaman of SIT, for his help and input at various stages of this work and to Material Processing & Research, Inc. of Hackensack, NJ for their financial assistance.
References
1 White, J. L.: Twin Screw Extrusion: Technology and Principles. Hanser Publishers, Munich (1990)Suche in Google Scholar
2 White, J. L., Potente, H. (Eds.): Screw Extrusion. Hanser Publishers, Munich (2001)10.3139/9783446434189.fmSuche in Google Scholar
3 U.S. Patent 2 441 222 (1948), Fuller, L. J.10.1136/bmj.2.4573.441-aSuche in Google Scholar
4 U.S. Patent 2 515 199 (1952), Fuller, L. J.10.1136/bmj.2.4782.515-cSuche in Google Scholar
5 Kaplan, A., Tadmor, Z.: Polym. Eng. Sci. 14, p. 58 (1974)10.1002/pen.760140110Suche in Google Scholar
6 Nichols, R. J.: SPE ANTEC Tech. Papers 29, p. 130 (1983)Suche in Google Scholar
7 Nichols, R. J.: SPE ANTEC Tech. Papers 30, p. 6 (1984)Suche in Google Scholar
8 Jerman, R. E.: SPE ANTEC Tech. Papers 32, p. 995 (1986)10.1016/0022-1910(86)90149-6Suche in Google Scholar
9 Nguyen, K., Lindt, J.: SPE ANTEC Tech. Papers 34, p. 93 (1988)Suche in Google Scholar
10 Nguyen, K., Lindt, J.: Polym. Eng. Sci. 29, p. 709 (1989)10.1002/pen.760291103Suche in Google Scholar
11 Bigio, D., Zerafati, S.: SPE ANTEC Tech. Papers 34, p. 85 (1988)Suche in Google Scholar
12 Tadmor, Z., Broyer, E., Gutfinger, C.: Polym. Eng. Sci. 14, p. 660 (1974)10.1002/pen.760140913Suche in Google Scholar
13 Kim, M. H., Szydlowski, W., White, J. L., Min, K.: Adv. Polym. Technol. 9, p. 87 (1989)10.1002/adv.1989.060090109Suche in Google Scholar
14 Kim, M. H., White, J. L.: SPE ANTEC Tech. Papers 35, p. 49 (1989)Suche in Google Scholar
15 Kim, M. H., White, J. L.: Int. Polym. Process. 5, p. 201 (1990)10.3139/217.900201Suche in Google Scholar
16 Kim, M. H., White, J. L.: J. Non-Newt. Fluid Mech. 37, p. 37 (1990)10.1016/0377-0257(90)80003-ISuche in Google Scholar
17 Bang, D.-S., White, J. L.: SPE ANTEC Tech. Papers 39, p. 2763 (1993)Suche in Google Scholar
18 Bang, D.-S., White, J. L.: Int. Polym. Process. 11, p. 109 (1996)10.3139/217.960109Suche in Google Scholar
19 Bang, D.-S., White, J. L.: Int. Polym. Process. 12, p. 278 (1997)10.3139/217.970278Suche in Google Scholar
20 Ishikawa, T., Kihara, S.-I., Funatsu, K.: Polym. Eng. Sci. 40, p. 365 (2000)10.1002/pen.11170Suche in Google Scholar
21 Lawal, A., Railkar, S., Kalyon, D. M.: Int. Polym. Process. 12, 123 (1997)10.3139/217.970123Suche in Google Scholar
22 Kalyon D. M., Sangani, H.: Polym. Eng. Sci., 29 1018–1026 (1989)10.1002/pen.760291508Suche in Google Scholar
23 Mudalamane, R., Bigio, D. I., Tomayko, D. C., Meissel, M.: Polym. Eng. Sci. 43, p. 1466 (2003)10.1002/pen.10124Suche in Google Scholar
24 Reddy, J. N., Gartling, D. K.: The Finite Element Method in Heat Transfer and Fluid Dynamics. CRC Press, Boca Raton (1994)Suche in Google Scholar
25 Donea, J., Huerta, A.: Finite Element Methods for Flow Problems. Wiley, New York (2003)10.1002/0470013826Suche in Google Scholar
26 Brooks, A. N., Hughes, T. J. R.: Comput. Methods Appl. Mech. Eng. 32, p. 199 (1982)10.1016/0045-7825(82)90071-8Suche in Google Scholar
27 Yu, C. C., Heinrich, J. C.: Int. J. Numer. Methods Eng. 24, p. 2201 (1987)10.1002/nme.1620241112Suche in Google Scholar
28 Gotsis, A. D., Ji. Z., Kalyon, D. M.: SPE ANTEC Tech. Papers 36, p. 139 (1990)Suche in Google Scholar
29 Ji, Z., Gotsis, A. D., Kalyon, D. M.: SPE ANTEC Tech. Papers 36, p. 160 (1990)Suche in Google Scholar
30 Lawal, A., Kalyon, D. M.: Numer. Heat Transfer, Pt. A. 26, p. 103 (1994)10.1080/10407789408955983Suche in Google Scholar
© 2005 Hanser Publishers, Munich
Artikel in diesem Heft
- Contents
- Regular Contributed Articles
- An Improvement on Design of Sheet Extrusion Dies
- Organic-Inorganic Hybrid Material Synthesis by on Line Coupling Twin Screw Extruder with a Microwave Oven
- Water Penetration Stability in Water Assisted Injection Molded Symmetric Ribs
- A New Plasticating Model for Amorphous and Semi-crystalline Polymers in Single Screw Extruders
- Simultaneous Biaxial Stretching of Polypropylene Resins of Varying Tacticity
- Optimization of a Flat Die Including Elongational Viscosity Effects
- Experimental Study on Factors Influencing Throughput Rate and Process of Polymer-Mineral Filler Mixing in a Twin Screw Extruder
- 3D Finite Element Simulation of Processing of Generalized Newtonian Fluids in Counter-rotating and Tangential TSE and Die Combination
- Simulation of Heat Transfer in Laser Transmission Welding
- Influence of Power Law and Isothermal Simplification on the Accuracy in Single Screw Extrusion
- Melt Intercalation in Montmorillonite/Polystyrene Nanocomposites
- Experimental Investigation of the Effect of the Bubble Cone on the Cooling Jets used in the Blown Film Manufacturing Process
- Molding of Thin Sheets Using Impact Micro-injection Molding
- Rapid communications
- Ultrasonic Vibration Hot Embossing
- PPS news
- PPS news
- Seikei-kakou abstracts
- Seikei-kakou abstracts
Artikel in diesem Heft
- Contents
- Regular Contributed Articles
- An Improvement on Design of Sheet Extrusion Dies
- Organic-Inorganic Hybrid Material Synthesis by on Line Coupling Twin Screw Extruder with a Microwave Oven
- Water Penetration Stability in Water Assisted Injection Molded Symmetric Ribs
- A New Plasticating Model for Amorphous and Semi-crystalline Polymers in Single Screw Extruders
- Simultaneous Biaxial Stretching of Polypropylene Resins of Varying Tacticity
- Optimization of a Flat Die Including Elongational Viscosity Effects
- Experimental Study on Factors Influencing Throughput Rate and Process of Polymer-Mineral Filler Mixing in a Twin Screw Extruder
- 3D Finite Element Simulation of Processing of Generalized Newtonian Fluids in Counter-rotating and Tangential TSE and Die Combination
- Simulation of Heat Transfer in Laser Transmission Welding
- Influence of Power Law and Isothermal Simplification on the Accuracy in Single Screw Extrusion
- Melt Intercalation in Montmorillonite/Polystyrene Nanocomposites
- Experimental Investigation of the Effect of the Bubble Cone on the Cooling Jets used in the Blown Film Manufacturing Process
- Molding of Thin Sheets Using Impact Micro-injection Molding
- Rapid communications
- Ultrasonic Vibration Hot Embossing
- PPS news
- PPS news
- Seikei-kakou abstracts
- Seikei-kakou abstracts