Solidification behaviour of an AA5754 Al alloy ingot cast with high impurity content
-
Sundaram Kumar
, Nadendla Hari Babu , Geoff M. Scamans , Dmitry G. Eskin and Zhongyun Fan
Abstract
In view of the recycling of aluminium scrap for automotive sheet application, we have investigated the solidification behaviour of AA5754 alloy containing additional amounts of impurity elements such as Si, Fe, and Cu. Ingot casts with a high impurity content resulted in coarse α-Al dendrites and complex-shaped secondary phases. A large volume of coarse Chinese script and needle-type Fe-bearing intermetallic phases were observed to form at the centre of an ingot. In addition to the grain-boundary eutectic, spherically shaped rosette-type eutectic phases were observed within the Al grain in the high-impurity alloy. The more uniform size distribution of the Fe-bearing intermetallics observed in the Al–Ti–B grain refined alloy is attributed to the presence of a large fraction of α-Al grain boundaries which distributes the eutectic liquid where the Fe-bearing intermetallic forced to nucleate and grow.
Refrences
[1]G.Hoyle: Conserv. Recycl.15 (1995) 181. 10.1016/0921-3449(95)00022-4Search in Google Scholar
[2]L.F.Mondolfo: Aluminium Alloys: Structure and Properties, London: Butterworths, 1976.10.1016/B978-0-408-70932-3.50008-5Search in Google Scholar
[3]C.M.Allen, K.A.Q.O'Reilly, B.Cantor, P.V.Evans: Prog. Mater. Sci.43 (1998) 89. 10.1016/S0079-6425(98)00003-6Search in Google Scholar
[4]D.G.Eskin, Suyitno, L. Katgerman: Prog. Mater. Sci.49 (2004) 629. 10.1016/S0079-6425(03)00037-9Search in Google Scholar
[5]S.A.Metz, M.C.Flemings: AFS Trans.78 (1970) 453.Search in Google Scholar
[6]A.K.Dahle, L.Arnberg: Acta. Mater.45 (1997) 547. 10.1016/S1359-6454(96)00203-0Search in Google Scholar
[7]M.W.Meredith, A.L.Greer, P.V.Evans, in: J. Beech and H. Jones (Eds.), Proc. 4th Decennial Int. Conf. Solidification Processing (Eds.), Sheffield, (1997), 541.Search in Google Scholar
[8]G.Sha, K.A.Q.O'Reilly, B.Cantor, J.M.Titchmarsh, R.G.Hamerton: Acta Mater.51 (2003) 1883. 10.1016/S1359-6454(02)00595-5Search in Google Scholar
[9]C.A.Ahravci, M.O.Pekguleryuz: Calphad22 (1998) 147. 10.1016/S0364-5916(98)00020-0Search in Google Scholar
[10]Z.Zhu, M.J.Starink: Mater. Sci. Eng. A488 (2008) 125. 10.1016/j.msea.2007.12.018Search in Google Scholar
[11]Y.CLee, A.K.Dahle, D.H.StJohn and J.E.C.Hutt: Mater. Sci. Eng. A259 (1999) 43. 10.1016/S0921-5093(98)00884-3Search in Google Scholar
[12]B.J.McKay, P.Cizek, P.Schumacher, K.A.Q.O'Reilly: Mater. Sci. Eng. A304–306 (2001) 240. 10.1016/S0921-5093(00)01476-3Search in Google Scholar
[13]T.E.Quested, A.L.Dinsdale, A.L.Greer: Mater. Sci. Technol.22 (2006) 1126. 10.1179/174328406X114234Search in Google Scholar
[14]M.Easton, D.StJohn: Metal. Mater. Trans.30 (1999) 1613. 10.1007/s11661-999-0098-5Search in Google Scholar
[15]M.Johnsson and L.Backerud: Z. Metallkd.87 (1996) 216.10.1515/ijmr-1996-870312Search in Google Scholar
[16]A.K.Dahle, L.Arnberg: Mater. Sci. Eng. A225 (1997) 38. 10.1016/S0921-5093(96)10873-XSearch in Google Scholar
[17]H.Xu, L.D.Xu, S.J.Zhang, Q.Han: Scripta Mater.54 (2006) 2191. 10.1016/j.scriptamat.2006.02.035Search in Google Scholar
[18]B.Dutta, M.Rettenmayr: Mater. Sci. Eng.283 (2000) 218. 10.1016/S0921-5093(00)00742-5Search in Google Scholar
[19]J.L.Murray: MRS Proc.19 (1982) 249. 10.1557/PROC-19-249Search in Google Scholar
[20]H.Tezuka, A.Kamio, in: Proc. Int. Conf. Al alloys, Norway, Vol. 1 (1992), 117.Search in Google Scholar
[21]G.Sha, K.A.Q.O'Reilly, B.Cantor, J.M.Titchmarsh, R.G.Hamerton: Mater. Sci. Forum331–337 (2000) 253.Search in Google Scholar
[22]S.Kumar, N.Hari Babu, G.M.Scamans, Z.Fan: Mater. Sci. Technol.27 (2011) 1833. 10.111.1179/174-3284710y.0000000044Search in Google Scholar
[23]S.Kumar, N.Hari Babu, G.M.Scamans, Z.Fan: Metal. Mater. Trans.42 (2011) 3141. 10.1007/s11661-011-0722-zSearch in Google Scholar
[24]C.C.Wang, C.S.Smith: Metall. Pet. Eng.188 (1950) 136.Search in Google Scholar
[25]D.T.L.Alexander, A.L.Greer: Acta Mater.52 (2004) 5853. 10.1016/j.actamat.2004.08.043Search in Google Scholar
[26]L.Jacques, L.Gerard, A.Ibrahim: Mater. Sci. Forum217-222 (1996) 171.Search in Google Scholar
[27]W.T.Kim, B.Cantor: Acta Mater.42 (1994) 3045. 10.1016/0956-7151(94)90401-4Search in Google Scholar
[28]A.K.Mukhopadhyay: Scripta Mater.41 (1999) 667. 10.1016/S1359-6462(99)00110-4Search in Google Scholar
[29]F.P.Dai, W.J.Xie, B.Wei: Phil. Mag. Lett.89 (2009) 170. 10.1080/09500830902720909Search in Google Scholar
© 2012, Carl Hanser Verlag, Munich
Articles in the same Issue
- Contents
- Contents
- Original Contributions
- Phase equilibria in the Gd–Ni binary and Mg–Ni–Gd ternary systems
- Thermodynamics of dilute binary solid solutions using the cluster variation method
- Thermal stability of coherent Pd/TiAl interfaces studied from first-principles calculations and experiments
- Electropulsing-induced phase transformations and their effects on the single point diamond turning of a tempered alloy AZ91
- Study of the mechanism of ductile-regime grinding of SiCp/Al composites using finite element simulation
- Investigations on laser welding of magnesium alloys
- Investigation of the surface of a laser-treated cast iron cylinder bore
- Solidification behaviour of an AA5754 Al alloy ingot cast with high impurity content
- Study of the structural evolution of crystalline zinc oxide films prepared by PLD
- Effects of sintering temperature on pore characterization and strength of porous cordierite–mullite ceramics by a pore-forming in-situ technique
- Sol–gel synthesis of Eu3+, Tb3+ co-doped Y2O3 scintillating nanopowders
- Morphological study of SiC coating developed on 2D carbon composites using MTS precursor in a hot-wall vertical reactor
- Self-assembling behavior and corrosion inhibition properties of TDPA films on differently structured surfaces of 2024 and 1060 aluminum alloys
- Photocatalytic activity of MnWO4 powder in highly effective hydrogen generation from H2O and H2O2
- Rheology and microstructure of polymer-modified asphalt nanocomposites
- Short Communications
- Microstructure and phase composition in a die cast Mg–Nd alloy containing Zn and Zr
- DGM News
- DGM News
Articles in the same Issue
- Contents
- Contents
- Original Contributions
- Phase equilibria in the Gd–Ni binary and Mg–Ni–Gd ternary systems
- Thermodynamics of dilute binary solid solutions using the cluster variation method
- Thermal stability of coherent Pd/TiAl interfaces studied from first-principles calculations and experiments
- Electropulsing-induced phase transformations and their effects on the single point diamond turning of a tempered alloy AZ91
- Study of the mechanism of ductile-regime grinding of SiCp/Al composites using finite element simulation
- Investigations on laser welding of magnesium alloys
- Investigation of the surface of a laser-treated cast iron cylinder bore
- Solidification behaviour of an AA5754 Al alloy ingot cast with high impurity content
- Study of the structural evolution of crystalline zinc oxide films prepared by PLD
- Effects of sintering temperature on pore characterization and strength of porous cordierite–mullite ceramics by a pore-forming in-situ technique
- Sol–gel synthesis of Eu3+, Tb3+ co-doped Y2O3 scintillating nanopowders
- Morphological study of SiC coating developed on 2D carbon composites using MTS precursor in a hot-wall vertical reactor
- Self-assembling behavior and corrosion inhibition properties of TDPA films on differently structured surfaces of 2024 and 1060 aluminum alloys
- Photocatalytic activity of MnWO4 powder in highly effective hydrogen generation from H2O and H2O2
- Rheology and microstructure of polymer-modified asphalt nanocomposites
- Short Communications
- Microstructure and phase composition in a die cast Mg–Nd alloy containing Zn and Zr
- DGM News
- DGM News