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Solidification behaviour of an AA5754 Al alloy ingot cast with high impurity content

  • Sundaram Kumar , Nadendla Hari Babu , Geoff M. Scamans , Dmitry G. Eskin and Zhongyun Fan
Published/Copyright: March 26, 2012
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Abstract

In view of the recycling of aluminium scrap for automotive sheet application, we have investigated the solidification behaviour of AA5754 alloy containing additional amounts of impurity elements such as Si, Fe, and Cu. Ingot casts with a high impurity content resulted in coarse α-Al dendrites and complex-shaped secondary phases. A large volume of coarse Chinese script and needle-type Fe-bearing intermetallic phases were observed to form at the centre of an ingot. In addition to the grain-boundary eutectic, spherically shaped rosette-type eutectic phases were observed within the Al grain in the high-impurity alloy. The more uniform size distribution of the Fe-bearing intermetallics observed in the Al–Ti–B grain refined alloy is attributed to the presence of a large fraction of α-Al grain boundaries which distributes the eutectic liquid where the Fe-bearing intermetallic forced to nucleate and grow.


2 Correspondence address: Dr. Kumar Sundaram, Department of Materials, University of Oxford, Oxford, OX1 3PH, UK, Tel.: +44(0)1865 273778, Fax: +44(0)1865 848790, E-mail:

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Received: 2011-3-29
Accepted: 2012-2-8
Published Online: 2012-03-26
Published in Print: 2012-10-01

© 2012, Carl Hanser Verlag, Munich

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