Startseite Modeling of machining parameters for MRR and TWR in EDM characteristics on Al/10 wt.-% TiB2 composites
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Modeling of machining parameters for MRR and TWR in EDM characteristics on Al/10 wt.-% TiB2 composites

  • Muthusamy Prabu , Subramaniam Magibalan , Chinnamuthu Senthilkumar , Rajagounder Palanivelu , Palanisamy Senthilkumar und Rajendran Boopathi
Veröffentlicht/Copyright: 28. Mai 2019
Veröffentlichen auch Sie bei De Gruyter Brill
Manuskript einreichen Informationen für Autor*innen
Materials Testing
Aus der Zeitschrift Materials Testing Band 61 Heft 6

Abstract

This work was undertaken to study the effect of some of the main electro-discharge machining process parameters such as flushing pressure, current, pulse-on-time, and vibration on the tool wear rate (TWR), and metal removal rate (MRR) of Al 6061 alloy with 10 wt.-% TiB2p (titanium boride particulate) composites. The response surface methodology was used to determine the most important criteria to maximize the MRR and minimize the TWR. The experimental procedure was designed based on second-order rotatable central composite design. Sensitivity analysis was used to identify the important criteria and classify them by their order of importance in model validation. Many efforts were made to compare the calculated output of the data obtained. Pulse-on-time sensitivity was found to exert a more significant effect on MRR and TWR than did other criteria. The surface plots were prepared for both MRR and TWR. MRR value increases with an increase in peak current. It occurs in a workpiece that transfers the heat directly to the workpiece, and these functions increase TWR. This occurs because of an increase in MRR and a decrease in TWR.

*Correspondence Address, Associate Prof. Dr. M. Prabu, Department of Mechanical Engineering, K. S. R College of Engineering, Tiruchengode 637215, India, E-mail:

Dr. Muthusamy Prabu, born in 1981, received a PhD in Mechanical Engineering from Anna University, Tamil Nadu, India in 2016. He graduated with a Master's degree in Manufacturing Engineering from Annamalai University, Annamalai Nagar, Tamil Nadu, India in 2006, and with a Bachelor's degree in Mechanical Engineering from Bharathiar University, Tamil Nadu, India in 2004. He is currently working as Associate Professor in the Department of Mechanical Engineering at the K. S. R. College of Engineering, Tiruchengode, Tamil Nadu, India.

Prof. Subramaniam Magibalan, born in 1990, received a Master's degree in Engineering Design Engineering from K. S. Rangasamy college of Technology, Tiruchengode, Tamil Nadu, India in 2014. He obtained his Bachelor's degree in Mechanical Engineering at Karpagam college of Engineering, Tamil Nadu, India in 2008. He is currently working as Assistant Professor in the Department of Mechanical Engineering at the K. S. R. College of Engineering, Tiruchengode, Tamil Nadu, and India.

Dr. Chinnamuthu Senthilkumar, born in 1971, received a PhD in Manufacturing Engineering from Annamalai University, Annamalai Nagar, India, in 2011. He earned a Master's degree and a Bachelor's degree in Mechanical and Production Engineering from the same university in 2002 and 1993, respectively. He is currently working as Assistant Professor in the Department of Mechanical Engineering at the University College of Engineering in Panruti, Tamil Nadu, India.

Dr. Rajagoundar Palanivelu, received a PhD in Nano science and Technology from Anna university India, in 2015. He graduated with a M.Phil and M.Sc degree in Chemistry from Bharathiar university in 2003 and 1997, respectively. He is currently working as Professor and Head in the Department of Chemistry at K. S. Rangasamy College of Technology, Tiruchengode, Tamil Nadu, India.

Dr. Palanisamy Senthilkumar born in 1971 received a PhD in Cryogenic Engineering from IIT Madras, Chennai, India, in 2005. He graduated with a Master's degree in Mechanical Engineering from Bharathiyar University, Tamil Nadu, and India in 1997 and with a Bachelor's degree in Mechanical Engineering from AIME, Calcutta, India in 1994. He is currently working as Professor and Principal at K. S. R. College of Engineering, Tiruchengode, Tamil Nadu, India.

Dr. Rajendran Boopathi, born in 1978, received a PhD in Mechanical Engineering from Sathyabama University, Tamil Nadu, India in 2018. He graduated with a Master's degree in Manufacturing Engineering at Annamalai University, Tamil Nadu, India in 2006. He obtained his Bachelor's degree in Mechanical Engineering at the University of Madras, Chennai, Tamil Nadu, India in 2000. He is currently working as Associate Professor in the Department of Mechanical Engineering at Mahendra Engineering College, Mallasamudram, Tamil Nadu and India.

References

1 P. M.George, B. K.Raghunath, L. M.Manocha, and A. M.Warrier: EDM machining of carbon-carbon composite-a Taguchi approach, Journal of Materials Processing Technology145 (2004), No. 1, pp. 66–7110.1016/s0924-0136(03)00863-xSuche in Google Scholar

2 I.Puertas, C. J.Luis, and L.Álvarez: Analysis of the influence of EDM parameters on surface quality, MRR and EW of WC–Co, Journal of Materials Processing Technology153-154 (2004), pp. 1026–103210.1016/j.jmatprotec.2004.04.346Suche in Google Scholar

3 D.Kanagarajan, R.Karthikeyan, K.Palanikumar, and J. P.Davim: Optimization of electrical discharge machining characteristics of WC/Co composites using non-dominated sorting genetic algorithm (NSGA-II), The International Journal of Advanced Manufacturing Technology36 (2007), No. 11-12, pp. 1124–113210.1007/s00170-006-0921-8.Suche in Google Scholar

4 S. S.Habib: Study of the parameters in electrical discharge machining through response surface methodology approach, Applied Mathematical Modelling33 (2009), No. 12, pp. 4397–440710.1016/j.apm.2009.03.021.Suche in Google Scholar

5 C. J.Luis, I.Puertas, and G.Villa: Material removal rate and electrode wear study on the EDM of silicon carbide, Journal of Materials Processing Technology164-165 (2005), pp. 889–89610.1016/j.jmatprotec.2005.02.045.Suche in Google Scholar

6 K. T.Chiang, F. P.Chang, D. C.Tsai: Modeling and analysis of the rapidly resolidified layer of SG cast iron in the EDM process through the response surface methodology, Journal of Materials Processing Technology182 (2007), No. 1–3, pp. 525–53310.1016/j.jmatprotec.2006.09.012.Suche in Google Scholar

7 B.Bhattacharyya, S.Gangopadhyay, B. R.Sarkar: Modelling and analysis of EDMED job surface integrity, Journal of Materials Processing Technology189 (2007), No. 1–3, pp. 169–17710.1016/j.jmatprotec.2007.01.018.Suche in Google Scholar

8 K.Maji, D. K.Pratihar: Modeling of Electrical Discharge Machining Process Using Conventional Regression Analysis and Genetic Algorithms, Journal of Materials Engineering and Performance20 (2010), No. 7, pp. 1121–112710.1007/s11665-010-9754-6.Suche in Google Scholar

9 M. N.Das, N. C.Giri: Design and Analysis of Experiments, 2nd Ed., Wiley, New York, USA (2004)Suche in Google Scholar

10 C.Senthilkumar, G.Ganesan: Electrical discharge surface coating of EN38 Steel with WC/Ni composite electrode, Journal of Advanced Microscopy Research10 (2015), No. 3, pp. 202–20710.1166/jamr.2015.1263Suche in Google Scholar

11 S.Magibalan, P.Senthilkumar, R.Palanivelu, C.Senthilkumar, N.Shivasankaran, M.Prabu: Dry sliding behavior of aluminum alloy 8011 with 12 % fly ash composites, Materials Research Express5 (2018), No. 5, pp. 056505–05651110.1088/2053-1591/aabf46.Suche in Google Scholar

12 S.Magibalan, P.Senthilkumar, C.Senthilkumar, R.Palanivelu, M.Prabu: Dry sliding behavior of aluminum alloy 8011 with 4 % fly ash, Materials Testing60 (2018), No. 2, pp. 209–21410.3139/120.111126.Suche in Google Scholar

13 S.Magibalan, P.Senthilkumar, C.Senthilkumar, R.Palanivelu, and M.Prabu: Dry sliding behavior of the aluminum alloy 8011 composite with 8 % fly ash, Materials Testing60 (2018), No. 7–8, pp. 777–78210.3139/120.111213.Suche in Google Scholar

14 K.Palanikumar, B.Latha, V. S.Senthilkumar, R.Karthikeyan: Multiple performance optimization in machining of GFRP composites by a PCD tool using non-dominated sorting genetic algorithm (NSGA-II), Metals and Materials International,15 (2009), No. 2, pp. 249–25810.1007/s12540-009-0249-7.Suche in Google Scholar

15 M.Prabu, G.Ramadoss, P.Narendersingh, T. V.Christy, and V. V.Eswaran: Electrical discharge machining of Al- TiB2 with a low-frequency vibrating tool, Science and Engineering of Composite Materials21 (2014), No. 3, pp. 445–45210.1515/secm-2013-0023.Suche in Google Scholar

16 R.Boopathi, S.Sundaram, C.Senthilkumar, M.Prabu: Effect of machining characteristics of nano-TiC mixed dielectric fluids on Inconel 718 in the EDM process, Materials Testing 59, No.4 (2017), pp. 402–40810.3139/120.111002.Suche in Google Scholar

17 R.Ramakrishnan, L.Karunamoorthy: Modeling and multi-response optimization of Inconel 718 on machining of CNC WEDM process, Journal of Materials Processing Technology207 (2008), No. 1–3, pp. 343–34910.1016/j.jmatprotec.2008.06.040.Suche in Google Scholar

18 A. R.Ahamed, P.Asokan, S.Aravindan: EDM of hybrid Al–SiCp–B4Cp and Al–SiCp–Glassp MMCs, The International Journal of Advanced Manufacturing Technology44 (2009), No. 5–6, pp. 520–52810.1007/s00170-008-1839-0.Suche in Google Scholar

Published Online: 2019-05-28
Published in Print: 2019-06-01

© 2019, Carl Hanser Verlag, München

Artikel in diesem Heft

  1. Inhalt/Contents
  2. Contents
  3. Fachbeiträge/Technical Contributions
  4. Investigation of phase transformations in mill scales for the purification process
  5. Exposure response function for a quantitative prediction of weathering caused aging of polyethylene
  6. Mechanical properties characterization of resistance spot welded DP1000 steel under uniaxial tensile tests
  7. Corrosion failure analysis of a perforated F32 reactor
  8. Prediction of mechanical properties of Al6061 metal matrix composites reinforced with zircon sand and boron carbide
  9. Tribological behavior of a hydrostatically extruded ultra-fine grained Ti-13Nb-13Zr alloy
  10. Characterization of boronized AISI 1050 steel and optimization of process parameters
  11. Experimental investigation on mechanical properties of AA7075-AlN composites
  12. Modeling of machining parameters for MRR and TWR in EDM characteristics on Al/10 wt.-% TiB2 composites
  13. Artificial neural network approach to predict ion nitrided case depth and surface hardness of AISI 4340 steel
  14. Theoretical and experimental investigation of stress distribution in a crane hook
  15. Mechanical properties, degradation and flue gas analysis of basalt and glass fiber reinforced recycled polypropylene
  16. Corrosion behavior of a precipitation hardened Ni–Cr–Co–Mo alloy under partial slagging coal gasification conditions
  17. Effect of different loading systems on acousto-ultrasonic characteristics of concrete under axial compression
https://doi.org/10.3139/120.111355

Artikel in diesem Heft

  1. Inhalt/Contents
  2. Contents
  3. Fachbeiträge/Technical Contributions
  4. Investigation of phase transformations in mill scales for the purification process
  5. Exposure response function for a quantitative prediction of weathering caused aging of polyethylene
  6. Mechanical properties characterization of resistance spot welded DP1000 steel under uniaxial tensile tests
  7. Corrosion failure analysis of a perforated F32 reactor
  8. Prediction of mechanical properties of Al6061 metal matrix composites reinforced with zircon sand and boron carbide
  9. Tribological behavior of a hydrostatically extruded ultra-fine grained Ti-13Nb-13Zr alloy
  10. Characterization of boronized AISI 1050 steel and optimization of process parameters
  11. Experimental investigation on mechanical properties of AA7075-AlN composites
  12. Modeling of machining parameters for MRR and TWR in EDM characteristics on Al/10 wt.-% TiB2 composites
  13. Artificial neural network approach to predict ion nitrided case depth and surface hardness of AISI 4340 steel
  14. Theoretical and experimental investigation of stress distribution in a crane hook
  15. Mechanical properties, degradation and flue gas analysis of basalt and glass fiber reinforced recycled polypropylene
  16. Corrosion behavior of a precipitation hardened Ni–Cr–Co–Mo alloy under partial slagging coal gasification conditions
  17. Effect of different loading systems on acousto-ultrasonic characteristics of concrete under axial compression
Jetzt anmelden und 20% sparen
Institutioneller Zugang
Wie funktioniert Authentifizierung?
Haben Sie eine Idee, wie wir unsere Website verbessern können?
Bitte schreiben Sie uns.
© 2025 De Gruyter Brill
Heruntergeladen am 19.10.2025 von https://www.degruyterbrill.com/document/doi/10.3139/120.111355/html?lang=de
Button zum nach oben scrollen