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Prediction of mechanical properties of Al6061 metal matrix composites reinforced with zircon sand and boron carbide

  • Balachandar Munisamy , Vijaya Ramnath Bindu Madhavan , Elanchezhian Chinnadurai and Jeykrishnan Janardhanan
Published/Copyright: May 28, 2019
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Materials Testing
From the journal Materials Testing Volume 61 Issue 6

Abstract

In this contribution, the influences of zircon sand and boron carbide on the mechanical properties of aluminum metal matrix composites (MMC) were predicted. Here, metal matrix composite samples were fabricated by stir-casting process. The prepared samples were tested for their tensile, flexural, impact and hardness strength. It was observed that the hardness of the prepared samples increased by adding Zircon sand and boron carbide particles as compared with pure aluminum alloy. Similarly, the impact and flexural strength increased as a result of the presence of the ceramic particles as compared with pure aluminum alloys. But, there was a decrease in the tensile strength due to an increase in hardness and porosity of the composites. It was clearly observed that the impact, flexural and hardness properties of Type III aluminum matrix increased to 3.89 J, 400.3 MPa and 141.7 BHN by increasing the weight percentage of reinforcements. These results have been compared with Al-Zr MMC and Al-B4C MMC and proved that the hybrid composite shows the better results. To study the topography of the samples, scanning electron microscope analysis was carried out. An innovative aspect of this MMC is that, it shows an increase in mechanical properties such as tensile, flexural and impact strength as well as hardness can find practical applications in the aerospace and automobile industries.

*Correspondence Address, Dr. B. Vijaya Ramnath, Sri Sairam Engineering College, West Tambaram, Chennai 600044, India, E-mail:

Balachandar Munisamy, born in 1982, received his M. Tech degree in Energy Technology at the Pondicherry Engineering College, Pondicherry, India. He is currently working as an Assistant Professor in the Department of Mechanical Engineering, Sri Sairam Institute of Technology, Chennai, India. His research interests include composite materials, energy technology and automobile engineering. He is pursuing his PhD in the Faculty of Mechanical Engineering at Anna University, Chennai, India under the guidance of Dr.B.Vijaya Ramnath.

Dr. Vijaya Ramnath Bindu Madhavan, born in 1976, received his M.E degree in Production at the Thiyagarajar College of Engineering, Madurai, India and his Ph.D from Anna University, Chennai. He is currently working as a Professor in the Department of Mechanical Engineering, Sri Sairam Engineering College, Chennai, India and has 22 years of teaching experience. His research interests include composite materials, lean manufacturing and optimization techniques.

Dr. Elanchezhian Chinnadurai, born in 1968, received his M.E degree in Production at the Annamalai University, Chidambaram, India and his Ph.D from Anna University, Chennai. He is currently working as an Professor in the Department of Mechanical Engineering, Sri Sairam Engineering College, Chennai, India and has 25 years of teaching experience. His research interests include composite materials, friction stir welding and supply chain management.

Jeykrishnan Janardhanan, born in 1987, received his M.E degree in Production Engineering at PSG College of Technology, Coimbatore, India. He is currently working as an Assistant Professor in the Department of Mechanical Engineering, Sri Sairam Engineering College, Chennai, India and has 5 years of teaching experience. His research interests include composite materials, materials science and metallurgy, non-traditional machining processes.

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Published Online: 2019-05-28
Published in Print: 2019-06-01

© 2019, Carl Hanser Verlag, München

Articles in the same Issue

  1. Inhalt/Contents
  2. Contents
  3. Fachbeiträge/Technical Contributions
  4. Investigation of phase transformations in mill scales for the purification process
  5. Exposure response function for a quantitative prediction of weathering caused aging of polyethylene
  6. Mechanical properties characterization of resistance spot welded DP1000 steel under uniaxial tensile tests
  7. Corrosion failure analysis of a perforated F32 reactor
  8. Prediction of mechanical properties of Al6061 metal matrix composites reinforced with zircon sand and boron carbide
  9. Tribological behavior of a hydrostatically extruded ultra-fine grained Ti-13Nb-13Zr alloy
  10. Characterization of boronized AISI 1050 steel and optimization of process parameters
  11. Experimental investigation on mechanical properties of AA7075-AlN composites
  12. Modeling of machining parameters for MRR and TWR in EDM characteristics on Al/10 wt.-% TiB2 composites
  13. Artificial neural network approach to predict ion nitrided case depth and surface hardness of AISI 4340 steel
  14. Theoretical and experimental investigation of stress distribution in a crane hook
  15. Mechanical properties, degradation and flue gas analysis of basalt and glass fiber reinforced recycled polypropylene
  16. Corrosion behavior of a precipitation hardened Ni–Cr–Co–Mo alloy under partial slagging coal gasification conditions
  17. Effect of different loading systems on acousto-ultrasonic characteristics of concrete under axial compression
https://doi.org/10.3139/120.111337

Articles in the same Issue

  1. Inhalt/Contents
  2. Contents
  3. Fachbeiträge/Technical Contributions
  4. Investigation of phase transformations in mill scales for the purification process
  5. Exposure response function for a quantitative prediction of weathering caused aging of polyethylene
  6. Mechanical properties characterization of resistance spot welded DP1000 steel under uniaxial tensile tests
  7. Corrosion failure analysis of a perforated F32 reactor
  8. Prediction of mechanical properties of Al6061 metal matrix composites reinforced with zircon sand and boron carbide
  9. Tribological behavior of a hydrostatically extruded ultra-fine grained Ti-13Nb-13Zr alloy
  10. Characterization of boronized AISI 1050 steel and optimization of process parameters
  11. Experimental investigation on mechanical properties of AA7075-AlN composites
  12. Modeling of machining parameters for MRR and TWR in EDM characteristics on Al/10 wt.-% TiB2 composites
  13. Artificial neural network approach to predict ion nitrided case depth and surface hardness of AISI 4340 steel
  14. Theoretical and experimental investigation of stress distribution in a crane hook
  15. Mechanical properties, degradation and flue gas analysis of basalt and glass fiber reinforced recycled polypropylene
  16. Corrosion behavior of a precipitation hardened Ni–Cr–Co–Mo alloy under partial slagging coal gasification conditions
  17. Effect of different loading systems on acousto-ultrasonic characteristics of concrete under axial compression
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