Startseite Effects of the thickness on the microstructure and corrosion behavior of a TiAlN film on 4140 steel
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Effects of the thickness on the microstructure and corrosion behavior of a TiAlN film on 4140 steel

  • Pornwasa Wongpanya , Thipusa Wongpinij , Pat Photongkam , Chanan Euaruksakul und Nirun Witit-anun
Veröffentlicht/Copyright: 21. April 2015
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Abstract

TiAlN films with thicknesses of 250, 500 and 750 nm were deposited on 4140 steel using the reactive direct current co-unbalanced magnetron sputtering method. The effects of the film thickness on the microstructure were revealed using a field emission scanning electron microscope, an image analyzer and X-ray diffraction. The results showed that grain size apparently increased when the film was at greater thicknesses whereas porosity, lattice strain and dislocation density decreased. Meanwhile, the results of anodic polarization tests in air-saturated 3.5 wt.-% NaCl solution at pH levels of 2, 7 and 10 and at 25 °C showed lower corrosion potential in thicker film, attributed to a lower ratio of grain boundary area to individual grain area. However, a more stable passive film with higher pitting potential was formed. By analyzing using X-ray absorption spectromicroscopy, oxidation of Ti into TiO2 was found on the corroded surface of TiAlN film.

Kurzfassung

TiAlN-Schichten mit einer Dicke von 250, 500 und 750 nm wurden auf den Stahl AISI 4140 mittels reaktivem Sputtern mit Magnetron aufgebracht. Die Auswirkungen der Schichtdicke auf die Mikrostruktur wurden mittels Feldemmissions-Elektronenmikroskop, Bildanalysator und Röntgendiffraktometrie ermittelt. Die Ergebnisse zeigen, dass die Korngröße offensichtlich zunahm, wenn der Film eine größere Dicke hatte, wobei die Porosität, die Gitterdehnung und die Versetzungsdichte abnahmen. Indes ergaben die Resultate der anodischen Polarisationstests in der luftgesättigten 3,5 wt.-% NaCl Lösung bei pH-Werten von 2, 7 und 10 und bei 25 °C ein niedrigeres Korrosionspotential in einem dickeren Film, was sich auf ein niedrigeres Verhältnis der Korngrenzenflächen in dem individuellen Kornbereichen zurückführen ließ. Es ergab sich ein stabilerer Passivfilm bei höherem Pittingpotential. Bei der Analyse mittels Röntgenabsorptionsspektroskopie stellte sich heraus, dass auf der korrodierten Oberfläche des TiAlN-Films eine Oxidation von Ti in TiO2 stattfand.


§Correspondence Address, Assoc. Professor Dr.-Ing. Pornwasa Wongpanya, School of Metallurgical Engineering, Suranaree University of Technology, Nakhon Ratchasima 30000, Thailand, E-mail:

Associate Prof. Dr.-Ing. Pornwasa Wongpanya, born in 1977, completed her PhD in Germany at the Helmut Schmidt University – University of the Federal Armed Forces in Hamburg. Currently, she is a lecturer at the School of Metallurgical Engineering, Suranaree University of Technology, Thailand. Her main fields of interest are numerical simulation of welded components, corrosion of metals, thin films and surface technology.

Thipusa Wongpinij, born in 1986, did her Master's degree in the field of Metallurgical Engineering at Suranaree University of Technology, Thailand in 2012. Currently, she is working as Engineer at the Synchrotron Light Research Institute (SLRI), Thailand. Her main research areas are corrosion and oxidation behaviors of metals.

Dr. Pat Photongkam completed his PhD at the School of Materials and University of New South Wales – Sydney, Australia in 2011. He has been working at Synchrotron Light Research Institute (SLRI), Thailand as a beamline scientist since 2012. His research interests are focused on condense matter physics, magnesium, surface analysis and thin films technology.

Dr. Chanan Euaruksakul studied Electrical and Computer Engineering at the University of Wisconsin – Madison, USA and completed his PhD in 2009. Currently, he is a beamline scientist at Synchrotron Light Research Institute (SLRI), Thailand. His main fields of interest are thin films technology and characterization techniques.

Assistant Prof. Dr. Nirun Witit-anun studied Physics at King Mongkut's University of Technology Thonburi, Thailand and completed his PhD in 2010. Currently, he is a lecturer in the Department of Physics at Burapha University, Thailand. His main fields of interest are vacuum technology, thin films technology, hard coating and decorative coating.


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Published Online: 2015-04-21
Published in Print: 2015-04-30

© 2015, Carl Hanser Verlag, München

Artikel in diesem Heft

  1. Inhalt/Contents
  2. Inhalt
  3. Fachbeiträge/Technical Contributions
  4. Effects of the thickness on the microstructure and corrosion behavior of a TiAlN film on 4140 steel
  5. The effect of anodizing conditions on the corrosion resistance of Ti6Al4V titanium alloy
  6. Frequency analysis of volumetric porosity in aluminum castings at high and low cooling rates
  7. Corrosion resistance of nanosilicasilicate conversion coatings on aluminum prepared by the dip immersion method
  8. Corrosion behavior of Haynes® 556® Fe-Ni-Cr-Co alloy for integrated coal gasification combined cycle syngas plants: A plant exposure study*
  9. Effects of Y2O3 and Al2O3 sintering additives on the hot pressing behavior of AlN ceramics
  10. Einfluss der Klebschichtdicke auf Kopplungsfaktor und Lebensdauer beim Bekleben von piezoelektrischen Flächenwandlern mit Epoxykleber
  11. Influence of the heat treatment on hardness and adhesive wear performance of Ni-P deposit with low phosphorus content
  12. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel
  13. Diffusion characteristics of plasma nitrided hard chromium on AISI 1010 steel
  14. Estimation of the mechanical properties of nanocomposites based on the properties prediction of single wall carbon nanotubes (SWCNT)
  15. Investigation of joints between polypropylene and polybutylene terephthalate
  16. Parametric optimization of seam welding of stainless steel (SS 304) sheets
  17. Effect of the powder particle size on the wear behavior of boronized AISI 304 stainless steel
  18. Optimum buckling design of axially layered graded uniform columns
  19. Kalender/Calendar
  20. Kalender
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