Abstract
In this paper, the parameters affecting the sealing life of UHMWPE and PTFE in ultra high pressure systems were investigated. A life test system was designed and manufactured in which different parameters can be tested in the sealing construction. The life test system consists of two hydraulic pressure intensifiers, and a hydraulic and electronic control unit. The effects of the extrusion gap, piston rod material and surface roughness, in addition to the material, geometry and number of the sealing elements, on the life of the sealing members were investigated. Two levels were determined for each parameter, and experiments were carried out at a pressure of 450 MPa according to a Taguchi L8 orthogonal experimental design. Pressure intensifiers were operated reciprocatively, thus allowing to perform two tests simultaneously, saving time. Working cycles of the pressure intensifiers were measured. Each experiment continued until the seals were damaged, and a critical leakage rate occurred at the pressure intensifiers. ANOVA was applied to the experimental results. According to the results, the most significant parameter affecting the sealing life is the extrusion gap with a rate of 77%, followed by the piston rod surface roughness with a rate of 13%, and the piston rod material with a rate of 4%. The effects of the remaining parameters on the sealing life are more limited. The results obtained will contribute to the industrial design of sealing structures for ultra-high pressures.
Funding source: Research Project Unit (BAP) of Konya Technical University
Award Identifier / Grant number: 201010048
Funding source: Konya Technical University and Türkav Corp. Konya, Turkey
Award Identifier / Grant number: 32000388
-
Author contributions: Dede Can Evcen: Investigation, Experimental Study. Mevlüt Türköz: Methodology, Investigation, Experimental Study, Writing & editing.
-
Research funding: The work presented in this article was conducted as the Master’s thesis of Dede Can Evcen at the Department of Mechanical Engineering of Konya Technical University, being sponsored by Türkav Corp. Konya, Turkey. This work is also supported by the Research Project Unit (BAP) of Konya Technical University under Project Number 201010048.
-
Conflict of interest statement: The authors declare no conflicts of interest regarding this article.
References
Avanzini, A. (2005). Mechanical characterization and modeling of polymeric materials for high-pressure sealing. Exp. Mech. 45: 53–64, https://doi.org/10.1007/BF02428990.Suche in Google Scholar
Bertucco, A. and Vetter, G. (2001). High pressure process technology: fundamentals and applications, 1st ed. Elsevier, Amsterdam.Suche in Google Scholar
Cetin, M.H. and Korkmaz, S. (2020). Investigation of the concentration rate and aggregation behaviour of nano-silver added colloidal suspensions on wear behaviour of metallic materials by using ANOVA method. Tribol. Int. 147: 106273, https://doi.org/10.1016/j.triboint.2020.106273.Suche in Google Scholar
Chen, X., Zonoz, R.H., Salem, H.A., and Lim, H.K. (2019). Extrusion resistance and high-pressure sealing performance of hydrogenated nitrile-butadiene rubber (HNBR). Polym. Test. 76: 499–504, https://doi.org/10.1016/j.polymertesting.2019.04.008.Suche in Google Scholar
Choi, I.M., Woo, S.Y., Song, H.W., Kim, B.S., and Lee, H.Y. (2009). Development of a dynamıc high pressure seal up to 500 MPa. In: XIX IMEKO world congress fundamental and applied metrology. XIX IMEKO World Congress, Lisbon, Portugal, pp. 2033–2036.Suche in Google Scholar
El Gadari, M., Fatu, A., and Hajjam, M. (2015). Shaft roughness effect on elasto-hydrodynamic lubrication of rotary lip seals: experimentation and numerical simulation. Tribol. Int. 88: 218–227, https://doi.org/10.1016/j.triboint.2015.03.013.Suche in Google Scholar
Gao, B., Liu, B., Wang, C., Yu, C., Gao, H., and Wang, T. (2021). Leakage analysis of B shape ring self-energized seal in high pressure polythene polymerizer due to the aging of its nonmetallic ring. Int. J. Press. Vessel Piping 194: 1–15, https://doi.org/10.1016/J.IJPVP.2021.104549.Suche in Google Scholar
Girişta, V., Kaya, I., and Parlar, Z. (2019). The effect of interference on the leakage performance of rotary lip seals. Int. J. Environ. Sci. Technol. 16: 5275–5280, https://doi.org/10.1007/s13762-019-02334-2.Suche in Google Scholar
Huang, W., Feng, G., He, H.L., Chen, J.Z., and Wang, J.Q. (2022). Development of an ultra-high-pressure rotary combined dynamic seal and experimental study on its sealing performance in deep energy mining conditions. Pet. Sci. 19: 1305–1321, https://doi.org/10.1016/j.petsci.2021.11.020.Suche in Google Scholar
Matus, D.A. and Klamecki, B.E. (2013). Improved elastomeric seal design based on nonhomogeneous material properties. Proc. Inst. Mech. Eng., Part L: J. Mater.: Des. Appl. 227: 279–292, https://doi.org/10.1177/1464420712459139.Suche in Google Scholar
Saifullah, A. (2014). Design, construction and performance test of a hydraulic pressure intensifier. Exp. Int. J. Sci. Technol. 18: 1268–1283.Suche in Google Scholar
Urmamen, M.K., Ataş, G., Dilmeç, M., Türköz, M., Osman, Ö., and Halkacı, H.S. (2022 In preparation). Design, fabrication and performance tests of a double-sided sheet hydroforming test system. Indian J. Eng. Mater. Sci.Suche in Google Scholar
Windslow, R.J. and Busfield, J.J.C. (2019). Viscoelastic modeling of extrusion damage in elastomer seals. Soft Mater. 17: 228–240, https://doi.org/10.1080/1539445x.2019.1575238.Suche in Google Scholar
Zhang, H. and Zhang, J. (2016). Static and dynamic sealing performance analysis of rubber D-ring based on FEM. J. Fail. Anal. Prev. 16: 165–172, https://doi.org/10.1007/s11668-016-0066-5.Suche in Google Scholar
Zhang, J. and Hu, Y. (2019). Mechanical behavior and sealing performance of metal sealing system in roller cone bits. J. Mech. Sci. Technol. 33: 2855–2862, https://doi.org/10.1007/s12206-019-0533-5.Suche in Google Scholar
Zhou, C., Chen, G., and Liu, P. (2018). Finite element analysis of sealing performance of rubber D-ring seal in high-pressure hydrogen storage vessel. J. Fail. Anal. Prev. 18: 846–855, https://doi.org/10.1007/s11668-018-0472-y.Suche in Google Scholar
© 2022 Walter de Gruyter GmbH, Berlin/Boston
Artikel in diesem Heft
- Frontmatter
- Review Articles
- Electron beam processing of rubbers and their composites
- A review on graphene/rubber nanocomposites
- Recent advances on melt-spun fibers from biodegradable polymers and their composites
- Research Articles
- Toughened poly(butylene succinate)/polylactide/poly(vinyl acetate) ternary blend without sacrificing the strength
- Investigation on the sealing performance of polymers at ultra high pressures
- Effect mechanism of acidification and vulcanization on SBS-modified asphalt
- Effects of blending poly(lactic acid) and thermoplastic polyester polyurethanes on the mechanical and adhesive properties in two-component injection molding
- Mechanical and morphological characterization of sisal/kenaf/pineapple mat reinforced hybrid composites
- News
- PPS News
Artikel in diesem Heft
- Frontmatter
- Review Articles
- Electron beam processing of rubbers and their composites
- A review on graphene/rubber nanocomposites
- Recent advances on melt-spun fibers from biodegradable polymers and their composites
- Research Articles
- Toughened poly(butylene succinate)/polylactide/poly(vinyl acetate) ternary blend without sacrificing the strength
- Investigation on the sealing performance of polymers at ultra high pressures
- Effect mechanism of acidification and vulcanization on SBS-modified asphalt
- Effects of blending poly(lactic acid) and thermoplastic polyester polyurethanes on the mechanical and adhesive properties in two-component injection molding
- Mechanical and morphological characterization of sisal/kenaf/pineapple mat reinforced hybrid composites
- News
- PPS News