Home Residual stresses in forged IN718 turbine discs
Article
Licensed
Unlicensed Requires Authentication

Residual stresses in forged IN718 turbine discs

  • Ulrike Cihak EMAIL logo , Peter Staron , Wilfried Marketz , Harald Leitner , Johann Tockner and Helmut Clemens
Published/Copyright: February 8, 2022
Become an author with De Gruyter Brill

Abstract

Residual stresses play an important role in the production of forged components like turbine discs. Variations in the processing parameters can lead to different residual stress states, which complicate subsequent processing steps, e. g. turning to the final shape. Therefore, a deeper understanding of the residual stress evolution during thermo-mechanical processing and the resulting distortions during machining is essential in order to optimize the manufacturing process with respect to cost efficiency and quality of the product. Consequently, the development of residual stresses in a forged turbine disc made of nickel-based superalloy IN718 was simulated using a finite element (FE) model. The experimental verification of the model was done by independently performed neutron strain scanning. For the studied forged and subsequently water-quenched disc the obtained residual stresses agree well with the stresses predicted by the used FE.


Dedicated to Professor Dr. Dr. h. c. Franz Jeglitsch on the occasion of his 70th birthday

Dipl.-Ing. Ulrike Cihak Department für Metallkunde und Werkstoffprüfung Montanuniversiät Leoben Franz-Josef Straße 18, A-8700 Leoben, Austria Tel.: +43 3842 402 4205 Fax: +43 3842 402 4202

References

[1] E.E. Brown, D.R. Muzyka: Superalloys II, Wiley, New York, Chichester, Brisbane, Toronto, Singapore (1987) 165.Search in Google Scholar

[2] W. Betteridge: Materials Science and Technology, VCH, Weinheim, New York, Basel, Cambridge 7 (1992) 641.Search in Google Scholar

[3] G.A. Rao, M. Kumar, M. Srinivas, D.S. Sarma: Mat. Sci. Eng. A 355 (2003) 114.10.1016/S0921-5093(03)00079-0Search in Google Scholar

[4] A.J. Allen, M.T. Hutchings, C.G. Windsor, C. Andreani: Advances in Physics 34 (1985) 445.10.1080/00018738500101791Search in Google Scholar

[5] A.J. Brand, K. Karhausen, R. Kopp: Mat. Sci. Tech. 12 (1996) 963.10.1179/mst.1996.12.11.963Search in Google Scholar

[6] E.A. Loria: JOM 44 (1992) 33.10.1007/BF03222252Search in Google Scholar

[7] E.W. Ross, C.T. Sims: Superalloys II, Wiley, New York, Chichester, Brisbane, Toronto, Singapore (1987) 97.Search in Google Scholar

[8] M. Stockinger: Thesis, Technical University of Graz, Austria (2003).Search in Google Scholar

[9] W. Horvath, W. Zechner, J. Tockner, M. Berchtahler, G. Weber, E.A. Werner: Superalloys 718, 625, 706 and Derivates, TMS (2001) 223.10.7449/2001/Superalloys_2001_223_228Search in Google Scholar

[10] P. Staron, H.-U. Ruhnau, P. Mikula, R. Kampmann: Physica B 276–278 (2000) 158.10.1016/S0921-4526(99)01295-8Search in Google Scholar

[11] L. Pintschovius, V. Jung, E. Macherauch, O. Vöhringer: Mat. Sci. Eng. 61 (1983) 43.10.1016/0025-5416(83)90124-6Search in Google Scholar

[12] T.M. Holden, C.N. Tome, R.A. Holt: Metall. Mater. Trans. A 29 (1998) 2967.10.1007/s11661-998-0204-0Search in Google Scholar

[13] D. Dye, S.M. Roberts, P.J. Withers, R.C. Reed: J. Strain Analysis 35 (2000) 247.10.1243/0309324001514396Search in Google Scholar

[14] A.D. Kravitz, R.A. Winholtz: Mater. Sci. Eng. A 185 (1994) 123.10.1016/0921-5093(94)90935-0Search in Google Scholar

[15] K.C. Mills: Recommended Values of Thermophysical Properties for Selected Commercial Alloys, Woodhead Publishing Limited, Cambridge, U.K. (2002) 181.10.1533/9781845690144.181Search in Google Scholar

[16] G. Pottlacher, H. Hosaeus, B. Wilthan, E. Kaschnitz, A. Seifter: Thermochimica Acta 382 (2002) 255.10.1016/S0040-6031(01)00751-1Search in Google Scholar

[17] H. Chandler: Heat Treater’s Guide, ASM International, Materials Park, Ohio, USA (1995) 88.Search in Google Scholar

[18] T.E. Howson, W.H. Couts: Superalloy 718 – Metallurgy and Applications, The Minerals, Metals & Materials Society, North Grafton, MA, USA (1989) 685.10.7449/1989/Superalloys_1989_685_694Search in Google Scholar

[19] K. Karhausen, R. Kopp: Steel Research 63 (1992) 247.10.1002/srin.199200509Search in Google Scholar

Received: 2004-03-02
Accepted: 2004-04-07
Published Online: 2022-02-08

© 2004 Carl Hanser Verlag, München

Downloaded on 7.9.2025 from https://www.degruyterbrill.com/document/doi/10.1515/ijmr-2004-0124/html
Scroll to top button