Chapter 5.3 Effects of incorporation of rock dust particles to friction stir processed AA7075 on the microstructure and mechanical properties
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Gopichand Dirisenapu
Abstract
This study used different percentages of rock dust as reinforcement particles in AA7075 (0, 3, 6, 9, 12, and 15 wt%). Rock dust is a by-product of the crushing of rocks used to produce gravel aggregates. This research aims to assess the impact of rock dust reinforcements on mechanical characteristics and aluminum-based surface composites manufactured through friction stir processing (FSP). The rock dust particles are evenly distributed in the aluminum composites from scanning electron microscopic (SEM) observations. The fixed input variables in the FSP are 1,250 rpm tool rotational speed, 45 mm/min tool traverse speed, and 1° tool tilt angle. The output response revealed that adding rock dust particles increases with enhanced wear resistance. The ultimate tensile strength and microhardness enhanced with rock dust particles in the aluminum material, and the impact strength was reduced. The surface morphology of the wear samples was observed using SEM.
Abstract
This study used different percentages of rock dust as reinforcement particles in AA7075 (0, 3, 6, 9, 12, and 15 wt%). Rock dust is a by-product of the crushing of rocks used to produce gravel aggregates. This research aims to assess the impact of rock dust reinforcements on mechanical characteristics and aluminum-based surface composites manufactured through friction stir processing (FSP). The rock dust particles are evenly distributed in the aluminum composites from scanning electron microscopic (SEM) observations. The fixed input variables in the FSP are 1,250 rpm tool rotational speed, 45 mm/min tool traverse speed, and 1° tool tilt angle. The output response revealed that adding rock dust particles increases with enhanced wear resistance. The ultimate tensile strength and microhardness enhanced with rock dust particles in the aluminum material, and the impact strength was reduced. The surface morphology of the wear samples was observed using SEM.
Kapitel in diesem Buch
- Frontmatter I
- Contents V
- Preface XI
- Contributing authors XV
- Chapter 1 Next-generation waste residue composite materials 1
- Chapter 2 Emerging techniques for waste residue composites 39
- Chapter 3 Manufacturing of green waste-reinforced aluminum composites 59
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Chapter 4 Animal waste-based composites: a case study
- 4.1 Influence of animal tooth powder on mechanical and microstructural characteristics of Al6061 MMCs manufactured through ultrasonic-assisted stir casting 75
- Chapter 4.2 Effect of reinforcement particle size on LM-13-snail shell ash–SiC hybrid metal matrix composite 87
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Chapter 5 Industrial waste-based composites
- 5.1 Performance of economical aluminum MMC reinforced with welding slag particles produced using solid-state liquid metallurgical stir casting technique 99
- Chapter 5.2 Effect of ball milling on compacting characteristics of Al-10% Al2O3-fly ash composites 113
- Chapter 5.3 Effects of incorporation of rock dust particles to friction stir processed AA7075 on the microstructure and mechanical properties 125
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Chapter 6 Agriculture waste composites
- 6.1 Effect on density and hardness of aluminum metal matrix composite with the addition of bamboo leaf ash 135
- Chapter 6.2 Experimental investigations on coconut shell powder reinforcement in friction stir processed surfaces 153
- Chapter 7 Challenges in green waste-reinforced aluminum composites 163
- Chapter 8 Applications of green waste composite 173
- Index 185
Kapitel in diesem Buch
- Frontmatter I
- Contents V
- Preface XI
- Contributing authors XV
- Chapter 1 Next-generation waste residue composite materials 1
- Chapter 2 Emerging techniques for waste residue composites 39
- Chapter 3 Manufacturing of green waste-reinforced aluminum composites 59
-
Chapter 4 Animal waste-based composites: a case study
- 4.1 Influence of animal tooth powder on mechanical and microstructural characteristics of Al6061 MMCs manufactured through ultrasonic-assisted stir casting 75
- Chapter 4.2 Effect of reinforcement particle size on LM-13-snail shell ash–SiC hybrid metal matrix composite 87
-
Chapter 5 Industrial waste-based composites
- 5.1 Performance of economical aluminum MMC reinforced with welding slag particles produced using solid-state liquid metallurgical stir casting technique 99
- Chapter 5.2 Effect of ball milling on compacting characteristics of Al-10% Al2O3-fly ash composites 113
- Chapter 5.3 Effects of incorporation of rock dust particles to friction stir processed AA7075 on the microstructure and mechanical properties 125
-
Chapter 6 Agriculture waste composites
- 6.1 Effect on density and hardness of aluminum metal matrix composite with the addition of bamboo leaf ash 135
- Chapter 6.2 Experimental investigations on coconut shell powder reinforcement in friction stir processed surfaces 153
- Chapter 7 Challenges in green waste-reinforced aluminum composites 163
- Chapter 8 Applications of green waste composite 173
- Index 185
