Chapter 2 Emerging techniques for waste residue composites
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Abstract
Composite and hybrid composite materials are attractive materials that are replacing monolithic materials. They are produced by a combination of two or more materials that have different properties. Composites are mainly used in making automotive parts and in aircraft and space industries. Many manufacturing sectors are considering them for material properties like lightweight, more strength, and durability. In the current era of composites, we can use waste particles derived from animal waste, agriculture waste, industrial waste, and household waste are used as reinforcements and matrices. The selection of techniques used to produce composites depends upon the matrix materials like polymer, metal, and ceramic. Temperature, pressure, and all other conditions vary from process to process. A defect-free and outstanding performance composite depends on various input parameters and decides the process type selected. This chapter examines the work of vacuum bagging, pultrusion, spray forming, plasma spraying, filament winding, vacuum infusion, Duralcan technique, stir casting, squeeze casting, and compo casting techniques. Additionally, it emphasizes the potential for future applications in various sectors, including the building and automobile industries. It has finally been found that waste residue particles and related fabrication processes gave better results than the originally added reinforced composite (synthetic particles). When selected using a suitable method, the cost was reduced drastically, compared to conventional routes.
Abstract
Composite and hybrid composite materials are attractive materials that are replacing monolithic materials. They are produced by a combination of two or more materials that have different properties. Composites are mainly used in making automotive parts and in aircraft and space industries. Many manufacturing sectors are considering them for material properties like lightweight, more strength, and durability. In the current era of composites, we can use waste particles derived from animal waste, agriculture waste, industrial waste, and household waste are used as reinforcements and matrices. The selection of techniques used to produce composites depends upon the matrix materials like polymer, metal, and ceramic. Temperature, pressure, and all other conditions vary from process to process. A defect-free and outstanding performance composite depends on various input parameters and decides the process type selected. This chapter examines the work of vacuum bagging, pultrusion, spray forming, plasma spraying, filament winding, vacuum infusion, Duralcan technique, stir casting, squeeze casting, and compo casting techniques. Additionally, it emphasizes the potential for future applications in various sectors, including the building and automobile industries. It has finally been found that waste residue particles and related fabrication processes gave better results than the originally added reinforced composite (synthetic particles). When selected using a suitable method, the cost was reduced drastically, compared to conventional routes.
Chapters in this book
- Frontmatter I
- Contents V
- Preface XI
- Contributing authors XV
- Chapter 1 Next-generation waste residue composite materials 1
- Chapter 2 Emerging techniques for waste residue composites 39
- Chapter 3 Manufacturing of green waste-reinforced aluminum composites 59
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Chapter 4 Animal waste-based composites: a case study
- 4.1 Influence of animal tooth powder on mechanical and microstructural characteristics of Al6061 MMCs manufactured through ultrasonic-assisted stir casting 75
- Chapter 4.2 Effect of reinforcement particle size on LM-13-snail shell ash–SiC hybrid metal matrix composite 87
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Chapter 5 Industrial waste-based composites
- 5.1 Performance of economical aluminum MMC reinforced with welding slag particles produced using solid-state liquid metallurgical stir casting technique 99
- Chapter 5.2 Effect of ball milling on compacting characteristics of Al-10% Al2O3-fly ash composites 113
- Chapter 5.3 Effects of incorporation of rock dust particles to friction stir processed AA7075 on the microstructure and mechanical properties 125
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Chapter 6 Agriculture waste composites
- 6.1 Effect on density and hardness of aluminum metal matrix composite with the addition of bamboo leaf ash 135
- Chapter 6.2 Experimental investigations on coconut shell powder reinforcement in friction stir processed surfaces 153
- Chapter 7 Challenges in green waste-reinforced aluminum composites 163
- Chapter 8 Applications of green waste composite 173
- Index 185
Chapters in this book
- Frontmatter I
- Contents V
- Preface XI
- Contributing authors XV
- Chapter 1 Next-generation waste residue composite materials 1
- Chapter 2 Emerging techniques for waste residue composites 39
- Chapter 3 Manufacturing of green waste-reinforced aluminum composites 59
-
Chapter 4 Animal waste-based composites: a case study
- 4.1 Influence of animal tooth powder on mechanical and microstructural characteristics of Al6061 MMCs manufactured through ultrasonic-assisted stir casting 75
- Chapter 4.2 Effect of reinforcement particle size on LM-13-snail shell ash–SiC hybrid metal matrix composite 87
-
Chapter 5 Industrial waste-based composites
- 5.1 Performance of economical aluminum MMC reinforced with welding slag particles produced using solid-state liquid metallurgical stir casting technique 99
- Chapter 5.2 Effect of ball milling on compacting characteristics of Al-10% Al2O3-fly ash composites 113
- Chapter 5.3 Effects of incorporation of rock dust particles to friction stir processed AA7075 on the microstructure and mechanical properties 125
-
Chapter 6 Agriculture waste composites
- 6.1 Effect on density and hardness of aluminum metal matrix composite with the addition of bamboo leaf ash 135
- Chapter 6.2 Experimental investigations on coconut shell powder reinforcement in friction stir processed surfaces 153
- Chapter 7 Challenges in green waste-reinforced aluminum composites 163
- Chapter 8 Applications of green waste composite 173
- Index 185
