Startseite Improving Weld Line Strength of Fiber Reinforced Plastics By Means of A “Flow Disruptor”
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Improving Weld Line Strength of Fiber Reinforced Plastics By Means of A “Flow Disruptor”

  • P. F. Rios , M. Reuven-Zada , R. Kol , S. Yoffe und S. Kenig
Veröffentlicht/Copyright: 9. September 2013
Veröffentlichen auch Sie bei De Gruyter Brill

The presence of weld lines can cause a significant reduction in the mechanical properties of injection molded plastic parts, especially when they contain minerals additives or fiber reinforcements, and it is a common reason for their failure. In this work a method for modifying the flow pattern in the weld line zone using a “flow disruptor” is proposed to strengthen the weld lines of fiber reinforced polypropylene. The flow disruptor is a small insert introduced inside the injection molding cavity, in the weld line area, and its objective is to mix the melt and disrupt fountain flow in order to blur and erase the weld line. The method is simple and low cost, does not require special machines or molds and does not affect the part shape or surface. Flow disruptors were designed, their effects analyzed by using simulation software, fabricated from different materials and encapsulated within injection molded tensile test samples for mechanical properties evaluation. The results of this work demonstrate that the mechanical properties in the weld line can be improved by the use of a well designed flow disruptor, made from suitable materials.


2 Mail address: Fabian Rios, Department of Plastics Engineering, Shenkar College of Engineering and Design, 12 Anna Frank St., Ramat-Gan, 52526, Israel. E-mail:

References

AllanP. S., RawsonK. W., BevisM. J., “The Elimination of Weld Line Witness in Injection Moulding”, SPE ANTEC Tech. Papers, 11951199 (2006)Suche in Google Scholar

AngstadtD. C., CoulterJ. P., “Product Strength Orientation Manipulation Via Vibration-assisted Injection Molding”, IMECE (2002), DOI:10/1115/IMECE2002-3392810.1115/IMECE2002-33928Suche in Google Scholar

AveryJ.: Injection Molding Alternatives: A Guide for Designers and Product Engineers, Hanser Publishers, Munich. p. 138141 (1998)Suche in Google Scholar

BarryC. M. F., OrrothA., “Chapter 5 Processing of Thermoplastics”, in Modern Plastics Handbook, HarperC. A. (Ed.), McGraw-Hill, New York, p. 51095113 (2000)Suche in Google Scholar

EllwoodK. R. J., MielewskiD. F.; U.S. Patent 5833913 (1998)Suche in Google Scholar

EzrinM.: Plastic Failure Guide, Cause and Prevention, Hanser Publishers, Munich, p. 132135 (1996)Suche in Google Scholar

FisaB., RahmaniM., “Weldline Strength in Injection Molded Glass Fiber-reinforced Polypropylene”, Polym. Eng. Sci., 31, 13301336 (1991)10.1002/pen.760311807Suche in Google Scholar

GardnerG.. MalloyR. U.S. Patent 5538413 (1996)Suche in Google Scholar

LeongY. W., UmemuraT., HamadaH., “Film Insert Molding as a Novel Weld Line Inhibition and Strengthening Technique”, Polym. Eng. Sci., 48, 21472158 (2008)10.1002/pen.21157Suche in Google Scholar

LuC., YuX., GuoS., “The Mechanism of Ultrasonic Improvement of Weld Line Strength of Injection Molded Polystyrene and Polystyrene/Polyethylene Blend Parts”, J. Polym. Sci., 44, 15201530 (2006)10.1002/polb.20795Suche in Google Scholar

MalloyR. A.: Plastic Part Design for Injection Molding, Hanser Publishers, Munich, p. 4763 (1994)Suche in Google Scholar

MichaeliW.: Extrusion Dies for Plastics and Rubber, Hanser Publishers, Munich, p. 152-181 (1992)Suche in Google Scholar

MorelliC. L., Alexandrino de SousaJ., PouzadaA. S., “Assessment of Weld Line Performance of PP/Talc Moldings Produced in Hot Runner Injection Molds”, J. Vinyl Add. Tech., 13, 159165 (2006)10.1002/vnl.20121Suche in Google Scholar

ParkK, SohnD.-H., ChoK.-H., “Eliminating Weldlines of An Injection-molded Part with the Aid of High-frequency Induction Heating”, J. Mech. Sci. Technol., 24, 149152 (2010)10.1007/s12206-009-1127-4Suche in Google Scholar

ShimizuY. F., ShizuokaY. K., U.S. Patent 5314326 (1994)Suche in Google Scholar

TomariK., TakashimaH., HamadaH., “Improvement of Weld Line Strength of Fiber Reinforced Polycarbonate Injection Molded Articles Using Simultaneous Composite Injection Molding”, Adv. Polym. Tech., 14, 2534 (1995)10.1002/adv.1995.060140103Suche in Google Scholar

Received: 2012-12-9
Accepted: 2013-2-25
Published Online: 2013-09-09
Published in Print: 2013-07-01

© 2013, Carl Hanser Verlag, Munich

Heruntergeladen am 24.9.2025 von https://www.degruyterbrill.com/document/doi/10.3139/217.2745/html
Button zum nach oben scrollen