Distortion of Interfaces in a Multilayer Polymer Co-extrusion Feedblock
-
, , , , , , and
Numerical simulations of co-extruded multilayered viscoelastic polymers flowing through a feed block were performed to analyze the effects of polymer rheology and process conditions on the distortion of interfaces between layers. Finite element simulations assuming Phan-Thien Tanner viscoelastic fluids were used to test the effects of increasing the number of layers introduced to the feed block and decreasing wall friction on interface distortion. It was found that increasing the number of layers introduced to the feed block decreased the overall distortion in the layers by reducing the overall magnitude of second normal stress differences and thus decreasing the normal in-plane velocities that cause distortion, which was validated by experiments. Decreasing wall friction was also found to decrease the amount of distortion in layer interfaces by decreasing the strength of these second normal stress differences.
References
AndradeR., MaiaJ., “A Study on the Flow, Failure, and Rupture Mechanisms of Low Density Polyethylene in Controlled Stress Uniaxial Extensional Flow”, J. Rheol., 55, 925–937 (2011)10.1122/1.3596210Search in Google Scholar
DebbautB., AvalosseT., DooleyJ., HughesK., “On the Development of Secondary Motions in Straight Channels Induced by the Second Normal Stress Difference: Experiments and Simulations” J. Non-Newtonian Fluid Mech., 69, 255–271 (1997)10.1016/S0377-0257(96)01543-1Search in Google Scholar
DooleyJ.: Viscoelastic Flow Effects in Multilayer Polymer Coextrusion. Ph.D. Thesis, Eindhoven University of Technology, Netherlands (2002)Search in Google Scholar
DooleyJ., RudolphL., “Viscous and Elastic Effects in Polymer Coextrusion”, J. Plast. Film Sheet., 19, 111–122 (2003)10.1177/8756087903039575Search in Google Scholar
DooleyJ., “Experimental and Numerical Modeling of the Coextrusion Process”, Proceedings of the Polymer Processing Society 26th Annual Meeting, Banff, Canada (2010)Search in Google Scholar
GiffordW. A., “A Three-Dimensional Analysis of Coextrusion”, Polym. Eng. Sci., 37, 315–320 (1997)10.1002/pen.11673Search in Google Scholar
GiffordW. A., “A Three-Dimensional Analysis of Coextrusion in A Single Manifold Flat Die”, Polym. Eng. Sci., 40, 2095–2100 (2000)10.1002/pen.11341Search in Google Scholar
GuenetteR., FortinM., “A New Mixed Finite Element Method for Computing Viscoelastic Flows”, J. Non-Newtonian Fluid Mech., 60, 27–52 (1995)10.1016/0377-0257(95)01372-3Search in Google Scholar
KaragiannisA., HrymakA. N., VlachopoulosJ. “3-Dimensional Studies on Bicomponent Extrusion”, Rheol. Acta, 29, 71–87 (1990)10.1007/BF01331802Search in Google Scholar
LarsonR. G., “Chapter 3 Polymers”, in The Structure and Rheology of Complex Fluids, GubbinsK. (Ed.), Oxford University Press, New York, p. 107–188 (1999)Search in Google Scholar
LiH., TungK., PaulD. R., FreemanB., “Effect of Film Thickness on Autooxidation in Cobalt-catalyzed 1,4-Polybutadiene Films”, Polymer, 52, 2772–2783 (2011)10.1016/j.polymer.2011.04.019Search in Google Scholar
MaoG. L., AndrewsJ., CrescimannoM., SingerK., BaerE., HiltnerA., SongH., ShakyaB., “Co-extruded Mechanically Tunable Multilayer Elastomer Laser”, Opt. Mater. Express., 1, 108–114 (2011)Search in Google Scholar
MuellerC. D., NazarenkoS., EbelingT., SchumanL., HiltnerA., BaerE., “Novel Structures by Microlayer Coextrusion – Talc-filled PP, PC/SAN, and HDPE/LLDPE”, Polym. Eng. Sci., 37, 355–362 (1997)10.1002/pen.11678Search in Google Scholar
PerdikouliasJ., TzoganakisC., “Interfacial Instability Phenomena in Blown Film Coextrusion of Polyethylene Resins” SPE ANTEC Tech. Papers, 176–180 (1995)Search in Google Scholar
PontingM., BurtT., KorleyL., AndrewsJ., HiltnerA., BaerE., “Gradient Multilayer Films by Forced Assembly Coextrusion”, Ind. Eng. Chem. Res., 49, 12111–12118 (2010)10.1021/ie100321hSearch in Google Scholar
PontingM., HiltnerA., BaerE. “Polymer Nanostructures by Forced Assembly: Process, Structure, and Properties”, Layered Nanostructures – Polymers with Improved Properties, 294-I, 19–32 (2010)10.1002/masy.201050803Search in Google Scholar
SunwooK. B., ParkS., LeeS., AhnK., LeeS., “Numerical Simulation of Three-dimensional Viscoelastic Flow Using the Open Boundary Condition Method in Coextrusion Process”, J. Non-Newtonian Fluid Mech., 99, 125–144 (2001)10.1016/S0377-0257(01)00115-XSearch in Google Scholar
WagnerJ.: Multilayer Flexible Packaging, 1st Edition, William Andrew Applied Science Publishers, Burlington, MA (2010)Search in Google Scholar
WhiteJ. L., LeeB. L., “Theory of Interface Distortion in Stratified 2-Phase Flow”, Transactions of the Society of Rheology, 19, 457–479 (1997)10.1122/1.549381Search in Google Scholar
WilsonG. M., KhomamiB., “An Experimental Investigation of Interfacial Instabilities in Multilayer Flow of Viscoelastic Fluids. 1. Incompatible Polymer Systems”, J. Non-Newtonian Fluid Mech., 45, 355–384 (1992)10.1016/0377-0257(92)80068-9Search in Google Scholar
WilsonG. M., KhomamiB., “An Experimental Investigation of Interfacial Instabilities in Multilayer Flow of Viscoelastic Fluids. 2. Elastic and Nonlinear Effects in Incompatible Polymer Systems”, J. Rheol., 37, 315–339 (1993)10.1122/1.550445Search in Google Scholar
© 2013, Carl Hanser Verlag, Munich
Articles in the same Issue
- Contents
- Contents
- Regular Contributed Articles
- Climatic Ageing of Components of Polymer Based Electrochromic Devices
- Previous Experimental Polymer Rheology Versus Flow Induced Crystallization
- Studies on the Effect of Pellet Size on Positive Conveying in Helically Grooved Single Screw Extruders
- Distortion of Interfaces in a Multilayer Polymer Co-extrusion Feedblock
- Preparation and Characterization of PES and PA Composite Membranes for Air Separation at Low Pressures
- Impact of Feed Opening Width and Position on PVC Extrusion Process Effectiveness
- Irradiation Strategy for Laser Transmission Welding of Thermoplastics Using High Brilliance Laser Source
- Polytetrafluoroethylene Paste Extrusion: A Fibrillation Model and Its Relation to Mechanical Properties
- Improving Weld Line Strength of Fiber Reinforced Plastics By Means of A “Flow Disruptor”
- Application of the Network Simulation Method to Flat Dies with Inverted Prelands
- In Situ Polymerization of PET in the Presence of Pristine and Organo-modified Clays
- Rapid Communications
- Accurate Bio-scaling Processing of Micro Structured Shark Skin Based on Swelling of Polydimethylsiloxane
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei Kakou Abstracts
Articles in the same Issue
- Contents
- Contents
- Regular Contributed Articles
- Climatic Ageing of Components of Polymer Based Electrochromic Devices
- Previous Experimental Polymer Rheology Versus Flow Induced Crystallization
- Studies on the Effect of Pellet Size on Positive Conveying in Helically Grooved Single Screw Extruders
- Distortion of Interfaces in a Multilayer Polymer Co-extrusion Feedblock
- Preparation and Characterization of PES and PA Composite Membranes for Air Separation at Low Pressures
- Impact of Feed Opening Width and Position on PVC Extrusion Process Effectiveness
- Irradiation Strategy for Laser Transmission Welding of Thermoplastics Using High Brilliance Laser Source
- Polytetrafluoroethylene Paste Extrusion: A Fibrillation Model and Its Relation to Mechanical Properties
- Improving Weld Line Strength of Fiber Reinforced Plastics By Means of A “Flow Disruptor”
- Application of the Network Simulation Method to Flat Dies with Inverted Prelands
- In Situ Polymerization of PET in the Presence of Pristine and Organo-modified Clays
- Rapid Communications
- Accurate Bio-scaling Processing of Micro Structured Shark Skin Based on Swelling of Polydimethylsiloxane
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei Kakou Abstracts