Studies on the Effect of Pellet Size on Positive Conveying in Helically Grooved Single Screw Extruders
-
, , , and
The helical grooved barrel feed section permits, when the barrel channel aspect ratio and the barrel channel helical angle are properly designed, an operating mode where the positive conveying is prevailing. While the pellet size of materials is varied, different dimension relationships of the barrel channel depth and pellet size could induce different equivalent barrel channel aspect ratios with the transformation of solids conveying mechanisms from the positive conveying to the friction-drag conveying. Considering the effect of dimension relationships on the solids conveying mechanism, a novel pellet-size physical model was established to guide the available design of the barrel channel geometry for positive conveying. In the pellet-size model, one or two shear interfaces were identified inside the solid-plug resulting in different equivalent barrel channel aspect ratios, based on which the solids conveying mechanism on the shear interfaces was detailed by the boundary condition equations for positive conveying. Besides, the theoretical simulations are also compared with the on-line measuring experimental data. The results show that the equivalent barrel channel aspect ratio on the shear interfaces exists indeed and determines the solids conveying mechanism, which is well confirmed by the excellent consistence between the predicted and measured data.
References
SchneiderK., “Reibverhalten von Kunststoffgranulat”, Kunst. Ger. Plast., 59, 97–102 (1969)Search in Google Scholar
ChungC. I., “Plasticating Single-screw Extrusion Theory”, Polym. Eng. Sci., 11, 93–98 (1971). 10.1002/pen.760110204Search in Google Scholar
BroyerE., TadmorZ., “Solids Conveying in Screw Extruders Parts I: A Modified Isothermal Model”, Polym. Eng. Sci., 12, 12–24 (1972)10.1002/pen.760120103Search in Google Scholar
RautenbachR., “Model Tests on the Transport of Plastics Powders in the Feed Section of Single-screw Extruders”, Kunst. Ger. Plast., 69, 6–8 (1979)Search in Google Scholar
GrünschloßE., “Calaulation of the Mean Coefficient of Barrel Friction in Grooved Feed Sections”, Kunst. Ger. Plast., 74, 24–26 (1984)Search in Google Scholar
RauwendaalC., SikoraJ., “The Adjustable Grooved Feed Extruder”, Plast. Add. Compound., 2, 26–30 (2000)10.1016/S1464-391X(00)88882-0Search in Google Scholar
KowalskaB., “Grooved Feed Sections”, Kunst. Plast. Eur., 90, 10–11 (2000)Search in Google Scholar
SikoraJ., “The Effect of the Feed Section Groove Taper Angle on the Performance of a Single-screw Extruder”, Polym. Eng. Sci., 41, 1636–1643 (2001). 10.1002/pen.10861Search in Google Scholar
KramerA., “Experience in Using Extruders with Grooved Feed Zones”, Kunst. Ger. Plast., 78, 21–26 (1988)Search in Google Scholar
MiethlingerJ., “Modeling the Solids Feed Section in Grooved-feed Extruders”, Kunst. Plast. Eur., 93, 49–53 (2003)Search in Google Scholar
SchlafliD., ZweifelY., “Barrier Screws in Helically Grooved Barrels: Operating Characteristics and Implications for Simulation Models”, SPE ANTEC Tech. Papers, 171, 195–199 (2001)Search in Google Scholar
PotenteH., SchoppnerV., “A Throughput Model for Grooved Bush Extruders”, Int. Polym. Proc., 4, 289–295 (1995)Search in Google Scholar
PanL., JiaM. Y., XueP., WangK.-J., JinZ. M., “Studies on the Positive Conveying in Helically Channeled Single Screw Extruders”, Exp. Polym. Letters, 7, 543–560 (2012)10.3144/expresspolymlett.2012.Search in Google Scholar
© 2013, Carl Hanser Verlag, Munich
Articles in the same Issue
- Contents
- Contents
- Regular Contributed Articles
- Climatic Ageing of Components of Polymer Based Electrochromic Devices
- Previous Experimental Polymer Rheology Versus Flow Induced Crystallization
- Studies on the Effect of Pellet Size on Positive Conveying in Helically Grooved Single Screw Extruders
- Distortion of Interfaces in a Multilayer Polymer Co-extrusion Feedblock
- Preparation and Characterization of PES and PA Composite Membranes for Air Separation at Low Pressures
- Impact of Feed Opening Width and Position on PVC Extrusion Process Effectiveness
- Irradiation Strategy for Laser Transmission Welding of Thermoplastics Using High Brilliance Laser Source
- Polytetrafluoroethylene Paste Extrusion: A Fibrillation Model and Its Relation to Mechanical Properties
- Improving Weld Line Strength of Fiber Reinforced Plastics By Means of A “Flow Disruptor”
- Application of the Network Simulation Method to Flat Dies with Inverted Prelands
- In Situ Polymerization of PET in the Presence of Pristine and Organo-modified Clays
- Rapid Communications
- Accurate Bio-scaling Processing of Micro Structured Shark Skin Based on Swelling of Polydimethylsiloxane
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei Kakou Abstracts
Articles in the same Issue
- Contents
- Contents
- Regular Contributed Articles
- Climatic Ageing of Components of Polymer Based Electrochromic Devices
- Previous Experimental Polymer Rheology Versus Flow Induced Crystallization
- Studies on the Effect of Pellet Size on Positive Conveying in Helically Grooved Single Screw Extruders
- Distortion of Interfaces in a Multilayer Polymer Co-extrusion Feedblock
- Preparation and Characterization of PES and PA Composite Membranes for Air Separation at Low Pressures
- Impact of Feed Opening Width and Position on PVC Extrusion Process Effectiveness
- Irradiation Strategy for Laser Transmission Welding of Thermoplastics Using High Brilliance Laser Source
- Polytetrafluoroethylene Paste Extrusion: A Fibrillation Model and Its Relation to Mechanical Properties
- Improving Weld Line Strength of Fiber Reinforced Plastics By Means of A “Flow Disruptor”
- Application of the Network Simulation Method to Flat Dies with Inverted Prelands
- In Situ Polymerization of PET in the Presence of Pristine and Organo-modified Clays
- Rapid Communications
- Accurate Bio-scaling Processing of Micro Structured Shark Skin Based on Swelling of Polydimethylsiloxane
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei Kakou Abstracts