In Situ Polymerization of PET in the Presence of Pristine and Organo-modified Clays
-
B. Esmaeili
In this work two types of montmorillonite, a pristine and an organo-modified clay (Cloisite 30B), were employed to produce (polyethylene terephthalate)-based nanocomposites via in situ polymerization. Using water as an intermediate medium, a stable dispersion of pristine clay in ethylene glycol was achieved. However, after polymerization, no significant gain was obtained in terms of delamination of silicate platelets. The polycondensation reaction when using Cloisite 30B was carried out at a temperature as low as 250°C in order to retain a considerable portion of the organo-modifier. The results showed that Cloisite 30B was successfully intercalated by the polymer chains, resulting in a d-spacing increase from 1.9 nm to about 3.6 nm. Although some mono and double silicate layers were observed in microscopy images, the major part of the organoclay remained in a tactoid intercalated form. Sampling during the polycondensation reaction revealed that, in this process, clay was first swelled efficiently by the monomer, and this structure was preserved in the early stage of polycondensation. However, the silicate platelets collapsed with time as the polycondensation progressed and larger molecular weight oligomers were formed. An investigation on the type of impeller used in the polymerization process showed that a slight improvement was achieved in terms of aggregate size and distribution when the anchor impeller was replaced by a helical one.
References
CarreauP. J., ChhabraR. P., ChengJ., “Effect of Rheological Properties on Power Consumption with Helical Ribbon Agitators”, AIChE, 39, 1421–1430 (1993)10.1002/aic.690390902Search in Google Scholar
ChenZ., LuoP., FuQ., “Preparation and Properties of Organo-modifier Free PET/MMT Nanocomposites Via Monomer Intercalation and In Situ Polymerization”, Polym. Adv. Technol., 20, 916–925 (2009)10.1002/pat.1336Search in Google Scholar
ChouC. C., LinJ. J., “One Step Exfoliation of Montmorillonite Via Phase Inversion of Amphiphilic Copolymer Emulsion”, Macromolecules, 38, 230–233 (2005)10.1021/ma047761xSearch in Google Scholar
ChungJ. W., SonS. B., ChunS. W., KangT. J., KwakS. Y., “Thermally Stable Exfoliated Poly(ethylene terephthalate) (PET) Nanocomposites as Prepared by Selective Removal of Organic Modifiers of Layered Silicate”, Polym. Degrad. Stab., 93, 252–259 (2008)10.1016/j.polymdegradstab.2007.09.009Search in Google Scholar
DingZ., KloproggeJ. T., FrostR. L., “Porous Clays and Pillared Clays-Based Catalysts. Part 2: A Review of the Catalytic and Molecular Sieve Applications”, J. Porous Mater., 8, 273–293 (2001)10.1023/A:1013113030912Search in Google Scholar
GhasemiH., CarreauP. J., KamalM. R., Uribe-CalderonJ., “Preparation and Characterization of PET/Clay Nanocomposites by Melt Compounding”, Polym. Eng. Sci., 51, 1178–1187 (2011)10.1002/pen.21874Search in Google Scholar
GhasemiH., CarreauP. J., KamalM. R., “Isothermal and Non-isothermal Crystallization Behavior of PET Nanocomposites”, Polym. Eng. Sci., 52, 372–384 (2012)10.1002/pen.22092Search in Google Scholar
GhasemiH., CarreauP. J., KamalM. R., TabatabaeiS. H., “Properties of PET/Clay Nanocomposite Films”, Polym. Eng. Sci., 52, 420–430 (2012)10.1002/pen.22099Search in Google Scholar
GiannelisE. P., “Polymer Layered Silicate Nanocomposites”, Adv. Mater, 8, 29–35 (1996)10.1002/adma.19960080104Search in Google Scholar
GiannelisE. P., KrishnamoortiR., ManiasE., “Polymer-silicate Nanocomposites: Model Systems for Confined Polymers and Polymer Brushes”, Adv. Polym. Sci., 138, 107–147 (1999)10.1007/3-540-69711-X_3Search in Google Scholar
HaoJ., LuX., LiuS., LauS. K., ChuaY. C., “Synthesis of Poly(ethylene terephthalate)/Clay Nanocomposites Using Aminododecanoic Acid-Modified Clay and a Bifunctional Compatibilizer”, J. Appl. Polym. Sci., 101, 1057–1064 (2006)10.1002/app.23585Search in Google Scholar
JolicoeurM., ChavarieC., CarreauJ. P., ArchambaultJ., “Development of a Helical-ribbon Impeller Bioreactor for High-density Plant Cell Suspension Culture”, Biotechnol. Bioeng., 39, 511–521 (1992)1860097710.1002/bit.260390506Search in Google Scholar
KeY., LongC., QiZ., “Crystallization, Properties, and Crystal and Nanoscale Morphology of PET-Clay Nanocomposites”, J. Appl. Polym. Sci., 71, 1139–1146 (1999)10.1002/(SICI)1097-4628(19990214)71:7<1139::AID-APP12>3.0.CO;2-ESearch in Google Scholar
KeZ., YongpingB., “Improve the Gas Barrier Property of PET Film with Montmorillonite by In Situ Interlayer Polymerization”, Matter. Lett., 59, 3348–3351 (2005)10.1016/j.matlet.2005.05.070Search in Google Scholar
KimS. G., “PET Nanocomposites Development with Nanoscale Materials”, Ph.D. thesis, University of Toledo, USA (2007)Search in Google Scholar
KloproggeJ. T., “Synthesis of Smectites and Porous Pillared Clay Catalysts: A Review”, J. Porous Mater., 5, 5–41 (1998)10.1023/A:1009625913781Search in Google Scholar
LeeS. S., MaY. T., RheeH. W., KimJ., “Exfoliation of Layered Silicate Facilitated by Ring-opening Reaction of Cyclic Oligomers in PET-Clay Nanocomposites”, Polymer, 46, 2201–2210 (2005)10.1016/j.polymer.2005.01.006Search in Google Scholar
LiY., MaJ., WangY., LiangB., “Synthesis and Characterization of Sulfonated Poly(ethylene terephthalate)/Montmorillonite Nanocomposites”, J. Appl. Polym. Sci., 98, 1150–1156 (2005)10.1002/app.22108Search in Google Scholar
Martinez-GallegosS., HerreroM., BarrigaC., LabajosF. M., RivesV., “Dispersion of Layered Double Hydroxides in Poly(ethylene terephthalate) by In Situ Polymerization and Mechanical Grinding”, Appl. Clay Sci., 45, 44–49 (2009)10.1016/j.clay.2009.04.007Search in Google Scholar
MonemianS. A., GoodarziV., ZagediP., Torabi AngajiM., “PET/Imidazolium-based OMMT Nanocomposites via In Situ Polymerization: Morphological, Thermal, and Nonisothermal Crystallization Studies”, Adv. Polym. Tech., 26, 247–257 (2007)10.1002/adv.20105Search in Google Scholar
PangK., KotecR., TonelliA., “Review of Conventional and Novel Polymerization Processes for Polyesters” Prog. Polym. Sci., 31, 1009–1037 (2006)10.1016/j.progpolymsci.2006.08.008Search in Google Scholar
SamperiF., PuglisiC., AlicataR., MontaudoG., “Thermal Degradation of Poly(ethylene terephthalate) at the Processing temperature”, Polym. Degrad. Stab.83, 3–10 (2004)10.1016/S0141-3910(03)00166-6Search in Google Scholar
TsaiT.Y., MatsumotoH., YamanakaS., “Preparation of Exfoliated Polyester/Clay Nanocomposites”, Adv. Mater., 17, 1769–1773 (2005)10.1002/adma.200401260Search in Google Scholar
VassiliouA. A., ChrissafisK., BikiarisD. N., “In Situ Prepared PET Nanocomposites: Effect of Organically Modified Montmorillonite and Fumed Silica Nanoparticles on PET Physical Properties and Thermal Degradation Kinetics“, Thermochim. Acta, 500, 21–29 (2001)10.1016/j.tca.2009.12.005Search in Google Scholar
XuX. F., GhanbariA, LeelapornipistW., HeuzeyM. C., CarreauP. J., “Effect of Ionomer on Barrier and Mechanical Properties of PET/Organoclay Nanocomposites Prepared by Melt Compounding”, Int. Polym. Proc., 4, 444–455 (2011)10.3139/217.2477Search in Google Scholar
YinM., LiC., GuanG., YuanX., ZhangD., XiaoY., “In-Situ Synthesis of Poly(ethylene terephthalate)/Clay Nanocomposites Using TiO2/SiO2 Sol-Intercalated Montmorillonite as Polycondensation Catalyst”, Polym. Eng. Sci., 49, 1562–1572 (2009)10.1002/pen.21388Search in Google Scholar
YinM., LiC., GuanG., ZhangD., XiaoY., “Influence of Montmorillonite Treatment and Montmorillonite Dispersion State on the Crystallization Behavior of Poly(ethylene terephthalate)/Montmorillonite Nanocomposites”, J. Appl. Polym. Sci., 114, 2327–2338 (2009)10.1002/app.30714Search in Google Scholar
ZhangG., ShichiT., TakagiK., “PET-Clay Hybrids with Improved Tensile Strength”, Matter. Lett., 57, 1858–1862 (2003)10.1016/S0167-577X(02)01089-3Search in Google Scholar
© 2013, Carl Hanser Verlag, Munich
Articles in the same Issue
- Contents
- Contents
- Regular Contributed Articles
- Climatic Ageing of Components of Polymer Based Electrochromic Devices
- Previous Experimental Polymer Rheology Versus Flow Induced Crystallization
- Studies on the Effect of Pellet Size on Positive Conveying in Helically Grooved Single Screw Extruders
- Distortion of Interfaces in a Multilayer Polymer Co-extrusion Feedblock
- Preparation and Characterization of PES and PA Composite Membranes for Air Separation at Low Pressures
- Impact of Feed Opening Width and Position on PVC Extrusion Process Effectiveness
- Irradiation Strategy for Laser Transmission Welding of Thermoplastics Using High Brilliance Laser Source
- Polytetrafluoroethylene Paste Extrusion: A Fibrillation Model and Its Relation to Mechanical Properties
- Improving Weld Line Strength of Fiber Reinforced Plastics By Means of A “Flow Disruptor”
- Application of the Network Simulation Method to Flat Dies with Inverted Prelands
- In Situ Polymerization of PET in the Presence of Pristine and Organo-modified Clays
- Rapid Communications
- Accurate Bio-scaling Processing of Micro Structured Shark Skin Based on Swelling of Polydimethylsiloxane
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei Kakou Abstracts
Articles in the same Issue
- Contents
- Contents
- Regular Contributed Articles
- Climatic Ageing of Components of Polymer Based Electrochromic Devices
- Previous Experimental Polymer Rheology Versus Flow Induced Crystallization
- Studies on the Effect of Pellet Size on Positive Conveying in Helically Grooved Single Screw Extruders
- Distortion of Interfaces in a Multilayer Polymer Co-extrusion Feedblock
- Preparation and Characterization of PES and PA Composite Membranes for Air Separation at Low Pressures
- Impact of Feed Opening Width and Position on PVC Extrusion Process Effectiveness
- Irradiation Strategy for Laser Transmission Welding of Thermoplastics Using High Brilliance Laser Source
- Polytetrafluoroethylene Paste Extrusion: A Fibrillation Model and Its Relation to Mechanical Properties
- Improving Weld Line Strength of Fiber Reinforced Plastics By Means of A “Flow Disruptor”
- Application of the Network Simulation Method to Flat Dies with Inverted Prelands
- In Situ Polymerization of PET in the Presence of Pristine and Organo-modified Clays
- Rapid Communications
- Accurate Bio-scaling Processing of Micro Structured Shark Skin Based on Swelling of Polydimethylsiloxane
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei Kakou Abstracts