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Hot corrosion of the ceramic composite coating Ni3Al–Al2O3–Al2O3/MgO plasma sprayed on 316L stainless steel

  • Amir Khodaparast Shirazi and Seyed Rahim Kiahosseini
Published/Copyright: July 31, 2017
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International Journal of Materials Research
From the journal International Journal of Materials Research Volume 108 Issue 8

Abstract

Ni3Al–Al2O3–Al2O3/MgO three-layered coatings with thicknesses of 50, 100, and 150 μm for Al2O3/MgO and 100 μm for the other layers were deposited on 316L stainless steel using plasma spraying. X-ray diffraction, atomic force microscopy, furnace hot corrosion testing in the presence of a mixture of Na2SO4 and V2O5 corrosive salts and scanning electron microscopy were used to determine the structural, morphological and hot corrosion resistance of samples. Results revealed that the crystalline grains of MgO and Al2O3 coating were very small. Weight loss due to hot corrosion decreased from approximately 4.267 g for 316L stainless steel without coating to 2.058 g. The samples with 150 μm outer coating showed improved resistance with the increase in outer layer thickness. Scanning electron microscopy of the coated surface revealed that the coating's resistance to hot corrosion is related to the thickness and the grain size of Al2O3/MgO coatings.

Keywords: Furnace hot corrosion; Gas turbine; Thermal barrier coatings; Vanadate; Refractory materials
*Correspondence address, Dr. Seyed Rahim Kiahosseini, Department of Engineering, Damghan Branch, Islamic Azad University, Cheshme-Ali Blvd, Damghan 3671639998, Iran, Tel.: +98-9127312502, Fax: +98-2335225067, E-mail:

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Received: 2016-10-30
Accepted: 2017-05-02
Published Online: 2017-07-31
Published in Print: 2017-08-11

© 2017, Carl Hanser Verlag, München

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  2. Contents
  3. Review
  4. Current developments of biomedical porous Ti–Mo alloys
  5. Original Contributions
  6. Investigation of crystallization kinetics and deformation behavior in supercooled liquid region of CuZr-based bulk metallic glass
  7. Modeling of hardening and fracture behavior in Gr.65 steel after intercritical heat treatments
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  10. Phase equilibria of the Mo–Al–Ho ternary system
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  12. Hot corrosion of the ceramic composite coating Ni3Al–Al2O3–Al2O3/MgO plasma sprayed on 316L stainless steel
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https://doi.org/10.3139/146.111523
Keywords for this article
Furnace hot corrosion; Gas turbine; Thermal barrier coatings; Vanadate; Refractory materials

Articles in the same Issue

  1. Contents
  2. Contents
  3. Review
  4. Current developments of biomedical porous Ti–Mo alloys
  5. Original Contributions
  6. Investigation of crystallization kinetics and deformation behavior in supercooled liquid region of CuZr-based bulk metallic glass
  7. Modeling of hardening and fracture behavior in Gr.65 steel after intercritical heat treatments
  8. Time evolution of agglomerate size of semisolid magnesium alloy AZ91D during a real isothermal shearing
  9. Effect of stirring speed on microstructure of A356 alloy cast through rheometal process
  10. Phase equilibria of the Mo–Al–Ho ternary system
  11. Experimental investigation of phase equilibria in the Zr–Cu–Ni ternary system
  12. Hot corrosion of the ceramic composite coating Ni3Al–Al2O3–Al2O3/MgO plasma sprayed on 316L stainless steel
  13. Tribological properties of B4C–TiB2–TiC–Ni cermet coating produced by HVOF
  14. Electrochemically fabricated Fe–Ni alloy nanowires and their structural characterization
  15. Short Communications
  16. Synthesis and growth mechanisms of ZrC whiskers fabricated by a VLS process
  17. DGM News
  18. DGM News
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