Startseite Optimization and characterization of friction surfaced coatings of ferrous alloys
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Optimization and characterization of friction surfaced coatings of ferrous alloys

  • Mohammed Shariq , Madhulika Srivastava , Rupam Tripathi , Somnath Chattopadhyaya , Pedro Vilaca , Nenad Gubeljak und Grzegorz Krolczyk
Veröffentlicht/Copyright: 13. Juli 2018
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Abstract

In the present work, the scientists were successful in obtaining a friction surfaced coating of mild steel over mild steel, mild steel over stainless steel (AISI 304) and stainless steel over stainless steel using a low-cost conventional milling machine. A 22 factorial method with three replications was used to design the experiments. The influence of variation in rotational speed (1400 rpm and 1000 rpm) and table feed rate (4.17 mm/s and 2.67 mm/s) on coating width, thickness and interface temperature of the coating and substrate was investigated. Multi-response optimization was performed and the developed model was validated by confirmatory experiments. The results showed that, with an increase in rotational speed and table feed rate, width and thickness of the coating decreases, while temperature increases. An infrared (IR) camera provided thermographs that elaborated the distinct stages of heat dissipation during the process of coating formation. The bond integrity and strength of the coating was analyzed by bend tests and Vickers micro hardness test. The results revealed that a higher hardness value was obtained at the interface of the coating as compared to coating and interface.

Kurzfassung

In der vorliegenden Arbeit wurde erfolgreich versucht, eine Reibbelagschicht von Baustahl über Baustahl, Baustahl über rostfreiem Stahl (AISI 304) und rostfreiem Stahl über rostfreiem Stahl unter Verwendung einer kostengünstigen herkömmlichen Fräsmaschine zu erhalten. Eine 22-faktorielle Methode mit drei Wiederholungen wurde verwendet, um den Einfluss der Variation der Rotationsgeschwindigkeit (1400 U/min und 1000 U/min) und der Tischvorschubgeschwindigkeit (4,17 mm/s und 2,67 mm/s) auf Beschichtungsbreite, -dicke und -grenzfläche experimentell zu analysieren. Die Temperatur der Beschichtung und des Substrats wurden untersucht. Eine Multi-Response-Optimierung wurde durchgeführt und das entwickelte Modell wurde experimentell validiert. Die Ergebnisse zeigten, dass mit einer Zunahme der Rotationsgeschwindigkeit und der Tischvorschubgeschwindigkeit die Breite und Dicke der Beschichtung abnimmt, während die Temperatur ansteigt. Die Infrarot-Wärmebildkameras haben die verschiedenen Phasen der Wärmeableitung während des Beschichtungsvorgangs aufgezeichnet. Die Bindungsintegrität und Festigkeit der Beschichtung wurde durch Biegetests und Vickers-Mikrohärtetest analysiert. Die Ergebnisse zeigten, dass ein höherer Härtewert an der Grenzfläche der Beschichtung im Vergleich zu Beschichtung und Grenzfläche vorliegt.


*Correspondence Address, Prof. Nenad Gubeljak, University of Maribor, Faculty of Mechanical Engineering, Smetanova ul. 17, 2000 Maribor, Slovenia, E-mail:

Mohammed Shariq is a senior research fellow at the Department of Mechanical Engineering of the Indian Institute of Technology (Indian School of Mines), Dhanbad, India. At present, he is carrying out his PhD work under the Erasmus Doctoral Mobility Exchange between the University of Maribor, Slovenia and the Indian Institute of Technology (Indian School of Mines), Dhanbad, India. His research area is “Synthesis and characterization of nanomaterials”. He has completed the Masters in mechanical engineering with specialization in manufacturing and carried out the master's project on the topic of ”friction surfacing”. The present work is part of his master thesis.

Madhulika Srivastava is a senior research fellow at the Department of Mechanical Engineering of the Indian Institute of Technology (Indian School of Mines), Dhanbad, India. At present, she is carrying out her PhD work under the joint collaboration between the Institute of Geonics, Ostrava, Czech Republic and the Indian Institute of Technology (Indian School of Mines), Dhanbad, India. Her research area is “Surface treatment by pulsating water jet peening”. She has completed her Masters in Mechanical Engineering with specialization in manufacturing and carried out her master's project on the topic of ”friction surfacing”. The present work is part of her master thesis.

Rupam Tripathi is a senior research fellow at the Department of Mechanical Engineering of the Indian Institute of Technology (Indian School of Mines), Dhanbad, India. She is carrying out her research work on the topic of ”Rock disintegration by pulsating water jet” under the joint collaboration of the Institute of Geonics, Ostrava, Czech Republic and the Indian Institute of Technology (Indian School of Mines), Dhanbad, India. She has completed her Masters in Mechanical Engineering with specialization in manufacturing and carried out her master's project on the topic of ”friction surfacing”. The present work is part of her master thesis.

Dr. Somnath Chattopadhyaya is an associate professor in the Department of Mechanical Engineering at the Indian Institute of Technology (Indian School of Mines) Dhanbad, India. He completed his graduation in production engineering at Jadavpur University in the year 1992. He finished his PhD in production engineering at BIT-Mesra, Ranchi, Jharkhand, India on the topic of “Transfer of agile manufacturing technology to rural medium and small scale industries“. He joined as an assistant professor (Production Engineering) at BIT-Mesra in 1999. Since then he has made his contribution in research areas such as welding technology, advanced manufacturing and supply chain management. At present, he also works in the project related to the development of a selection methodology for road header and tunnel boring machine and road header for different geological characters for road tunneling in collaboration with CIMFR – Nagpur.

Dr. Pedro Vilaca is an associate professor in the department of Engineering Design and Production at Aalto University in Espoo, Finnland. He obtained his PhD in 2003 from Helmholtz-Zentrum Geesthacht, Hamburg, Germany. His main field of research and development is “thermomechanical manufacturing technologies” focusing on joining materials by fusion and solid state welding techniques. Other fields of activity are an integral part of the investigations undertaken by an engineering materials research group. These fields are technologies related to welding, e. g. cutting, marking, surfacing, processing and channeling, as well as non-destructive testing technology. The joining of materials by adhesive technology and hybrid techniques are also his fields of interest.

Prof. Nenad Gubeljak Ph.D., born in 1963, graduated with a B.Sc. degree at the University of Maribor, Faculty of Mechanical Engineering, Slovenia, in 1988. He continued to study at the same faculty and completed his Ph.D in 1998. He spent a year at GKKS Research Centre Geesthacht in Germany as a guest researcher from 2000 to 2001. He is employed as head of the Institute of Mechanics and holds the chair of mechanics at the faculty of mechanical engineering of the University of Maribor. His main research areas are fatigue and fracture testing, analysis of fracture behavior of welded joints and structure integrity assessment.

Prof. Grzegorz Krolczyk is a professor at Opole University of Technology, Poland. He is an originator and a Project Manager of OUTech's new Surface Integrity Laboratory. In his career, he held positions such as head of unit design and technology, product engineer, production manager, product development engineer and production director. He is a co-author and leader of a project looking into an innovative, energy-efficient diaphragm flow device of a new generation. He is also an author and co-author of over 80 scientific publications and nearly 20 studies and implementation in industry. His main areas of scientific activity are optimization of geometrical and physical parameters of surface integrity, optimization of production and cutting tool wear analysis.


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Published Online: 2018-07-13
Published in Print: 2018-07-16

© 2018, Carl Hanser Verlag, München

Artikel in diesem Heft

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