Home Vibration characteristics of mineral composite beams by experimental modal test method
Article
Licensed
Unlicensed Requires Authentication

Vibration characteristics of mineral composite beams by experimental modal test method

  • Hüseyin Dal

    Hüseyin Dal received his M.Sc. and a Ph.D. degree in Mechanical Engineering from the Sakarya University, Turkey, in 2005 and 2011, respectively. He has studied as a researcher at the Brunel University, UK, in 2012, for one year. Since 2011, he has been at the University of Sakarya, where he is currently a lecturer and an Assistant Professor of Mechanical Engineering. His primary research interests are in vibration, acoustics, and industrial noise.

    ORCID logo EMAIL logo
    , Ali Osman Kurt

    Ali Osman Kurt had his master’s and doctorate degrees from UMIST in England in 1996 and 1999 in powder metallurgy and advanced ceramic powder production, respectively. He is currently working as a senior lecturer professor in the Sakarya University, Engineering Faculty at the Department of Metallurgy and Materials Engineering. His research interest covers the synthesis and use of advanced ceramics and powder metallurgy.

    ORCID logo
    and Seda Yıldız

    Seda Yıldız received her bachelor’s degree (Third-class Honors) in Metallurgical and Materials Engineering (2018) and Mechanical Engineering (2019) at the Sakarya University, Turkey. She received a master’s degree in Metallurgical and Materials engineering at the same unıversity in 2021. She studied for her master thesis on composite materials vibrations. She has been working as an R&D engineer at a saw machine manufacturer, Kar Metal Industry, since 2019, Sakarya, Turkey.

    ORCID logo
Published/Copyright: September 6, 2022
Become an author with De Gruyter Brill

Abstract

Some machines, such as heavy presses and rammers, can be exposed to big shock and inertial forces under dynamic severe working conditions. Even if vibration isolation to the foundations of machines operating under dynamic loads is applied, the exposure of these machines to shock and resonance loads may not be adequately prevented. The sensitivity of these machines, the product quality, or life span can also incredibly decrease. Therefore, it is essential to know the vibration behaviors of machine bodies and parts. This study investigates vibration characteristics of polymer matrix composite (PMC) materials by the experimental modal test method. Nine different composite beam samples having sizes of 20 × 25 × 480 mm were produced for modal tests. Composite beams contain different ratios of aggregate and epoxy resin. Each composite beam’s natural frequencies and damping ratios were defined with frequency response and coherence functions taken from the experimental modal tests. The results from the modal analysis revealed that the most influential parameter on the vibration properties was the gravel ratio. As a result of the experimental study, it was concluded that while epoxy-resin, gravel and fine-sand additives increased the stiffness of PMC beam, gravel and fine sand additives also increased the damping rate of PMC beam.


Corresponding author: Hüseyin Dal, Mechanical Engineering, Sakarya University, Sakarya, Turkey, E-mail:

Funding source: Sakarya University

Award Identifier / Grant number: 2021-7-24-48

Funding source: TUBITAK-2210-D

Award Identifier / Grant number: 1649B022001320

About the authors

Hüseyin Dal

Hüseyin Dal received his M.Sc. and a Ph.D. degree in Mechanical Engineering from the Sakarya University, Turkey, in 2005 and 2011, respectively. He has studied as a researcher at the Brunel University, UK, in 2012, for one year. Since 2011, he has been at the University of Sakarya, where he is currently a lecturer and an Assistant Professor of Mechanical Engineering. His primary research interests are in vibration, acoustics, and industrial noise.

Ali Osman Kurt

Ali Osman Kurt had his master’s and doctorate degrees from UMIST in England in 1996 and 1999 in powder metallurgy and advanced ceramic powder production, respectively. He is currently working as a senior lecturer professor in the Sakarya University, Engineering Faculty at the Department of Metallurgy and Materials Engineering. His research interest covers the synthesis and use of advanced ceramics and powder metallurgy.

Seda Yıldız

Seda Yıldız received her bachelor’s degree (Third-class Honors) in Metallurgical and Materials Engineering (2018) and Mechanical Engineering (2019) at the Sakarya University, Turkey. She received a master’s degree in Metallurgical and Materials engineering at the same unıversity in 2021. She studied for her master thesis on composite materials vibrations. She has been working as an R&D engineer at a saw machine manufacturer, Kar Metal Industry, since 2019, Sakarya, Turkey.

  1. Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: This work has been supported financially by the Scientific Research Projects Coordination Unit of Sakarya University under project number 2021-7-24-48 and by TUBITAK-2210-D under project number 1649B022001320.

  3. Conflict of interest statement: The authors declare no conflicts of interest regarding this article.

References

[1] S. O. Eruslu, “Finite element modeling of glass particle reinforced epoxy composites under uniaxial compression and sliding wear,” Mater. Test., vol. 63, no. 7, pp. 645–653, 2021, https://doi.org/10.1515/mt-2020-0106.Search in Google Scholar

[2] G. Açikbaş and H. Göçmez, “Characterization and properties of industrial polymer matrix composite sanitarywares,” Mater. Test., vol. 59, nos. 11–12, pp. 1067–1074, 2017, https://doi.org/10.3139/120.111111.Search in Google Scholar

[3] I. Mitelea, C. M. Crăciunescu, C. P. Lucian, and I. D. Uţu, “Microstructure and mechanical properties of 6082-T6 aluminum alloy–zinc coated steel braze-welded joints,” Mater. Test., vol. 63, no. 8, pp. 721–727, 2021, https://doi.org/10.1515/mt-2020-0117.Search in Google Scholar

[4] L. Czarnecki, “Polymer-concrete composites for the repair of concrete structures,” in MATEC Web Conf., vol. 199, 2018, Art. no. 01006.10.1051/matecconf/201819901006Search in Google Scholar

[5] H. Schulz and R. Nicklau, “Machine tool bases made of polymer concrete,” Werkstatt Betr., vol. 114, no. 10, pp. 747–752, 1981.Search in Google Scholar

[6] H. Schulz and R. G. Nicklau, “Design of machine tool frames using polymer concrete,” Werkstatt Betr., vol. 115, no. 5, pp. 311–317, 1982.Search in Google Scholar

[7] H. Schulz and R. G. Nicklau, “Designing machine tool structures in polymer concrete,” Int. J. Cem. Compos. Lightweight Concr., vol. 5, no. 3, pp. 203–207, 1983, https://doi.org/10.1016/0262-5075(83)90008-8.Search in Google Scholar

[8] T. Erbe, J. Krol, and R. Theska, “Mineral casting as material for machine base-frames of precision machines,” in 2008 Am. Soc. Precis. Eng. Proc. Twelfth Intern. Conf. Precis. Eng., Raleigh, North Carolina, 2008, pp. 292–295.Search in Google Scholar

[9] P. Dunaj, B. Powałka, S. Berczyński, M. Chodźko, and T. Okulik, “Increasing lathe machining stability by using a composite steel-polymer concrete frame,” CIRP J. Manuf. Sci. Technol., vol. 31, pp. 1–13, 2020, https://doi.org/10.1016/j.cirpj.2020.09.009.Search in Google Scholar

[10] A. Selvakumar, K. Ganesan, and P. V. Mohanram, “Dynamic analysis on fabricated mineral cast lathe bed,” J. Eng. Manufact., vol. 227, no. 2, pp. 261–266, 2013, https://doi.org/10.1177/0954405412467141.Search in Google Scholar

[11] Y. E. Erdoğdu, E. E. Korkmaz, and Ş. Temiz, “Effect of graphene nanoplatelet filling on mechanical properties of natural fiber reinforced polymer composites,” Mater. Test., vol. 63, no. 4, pp. 322–328, 2021, https://doi.org/10.1515/mt-2020-0046.Search in Google Scholar

[12] L. Huang, R. Hou, Y. Liu, and Q. Shang, “Effects of mixed acid solution on bromide epoxy vinyl ester and its glass fiber reinforced composites,” Mater. Test., vol. 63, no. 3, pp. 203–208, 2021, https://doi.org/10.1515/mt-2020-0031.Search in Google Scholar

[13] S. Chandra, Polymers in Concrete, 1st ed. Boca Raton, Florida, CRC Press, 2020.10.1201/9781003068211Search in Google Scholar

[14] Y. Ohama, “Recent progress in concrete-polymer composites,” Adv. Cement Base Mater., vol. 5, no. 2, pp. 31–40, 1997, https://doi.org/10.1016/S1065-7355(96)00005-3.Search in Google Scholar

[15] Gagandeep, “Experimental study on strength characteristics of polymer concrete with epoxy resin,” Mater. Today: Proc., vol. 37, no. 2, pp. 2886–2889, 2021, https://doi.org/10.1016/j.matpr.2020.08.665.Search in Google Scholar

[16] W. Ferdous, A. Manalo, H. S. Wong, et al.., “Optimal design for epoxy polymer concrete based on mechanical properties and durability aspects,” Construct. Build. Mater., vol. 232, 2020, Art. no. 117229, https://doi.org/10.1016/j.conbuildmat.2019.117229.Search in Google Scholar

[17] P. Ghassemi and V. Toufigh, “Durability of epoxy polymer and ordinary cement concrete in aggressive environments,” Construct. Build. Mater., vol. 234, 2020, Art. no. 117887, https://doi.org/10.1016/j.conbuildmat.2019.117887.Search in Google Scholar

[18] S. Subrahmanya, B. R. Sreedhar, V. J. Kalas, and K. M. Chandan, “Experimental studies on compression and vibration characteristics of granite epoxy – an alternative material for precision machine tool beds,” Int. J. Pure Appl. Eng. Tech., vol. 2, no. 10, pp. 120–135, 2014.Search in Google Scholar

[19] A. M. Antunes, P. Ribeiro, J. Dias Rodrigues, and H. Akhavan, “Modal analysis of a variable stiffness composite laminated plate with diverse boundary conditions: experiments and modelling,” Compos. Struct., vol. 239, 2020, Art. no. 111974, https://doi.org/10.1016/j.compstruct.2020.111974.Search in Google Scholar

[20] C. Guan, H. Zhang, X. Wang, H. Miao, L. Zhou, and F. Liu, “Experimental and theoretical modal analysis of full-sized wood composite panels supported on four nodes,” Materials, vol. 10, no. 6, p. 683, 2017, https://doi.org/10.3390/ma10060683.Search in Google Scholar

[21] S. K. Cho, H. J. Kim, and S. H. Chang, “The application of polymer composites to the table-top machine tool components for higher stiffness and reduced weight,” Compos. Struct., vol. 93, no. 2, pp. 492–501, 2011, https://doi.org/10.1016/j.compstruct.2010.08.030.Search in Google Scholar

[22] A. Daoui and A. Zerizer, “Identification of elasticity modulus by vibratory analysis (Application to a natural composite: aleppo pine wood),” in MATEC Web Conf., vol. 149, 2018, Art. no. 01045. https://doi.org/10.1051/matecconf/201814901045.Search in Google Scholar

[23] J. F. P. Lovo, M. P. G. Pedroso, R. Erbereli, B. de M. Purquerio, and C. A. Fortulan, “Synthetic granite composite for precision equipment structures,” Rev. Mater., vol. 23, no. 4, pp. 1–9, 2018. https://doi.org/10.1590/s1517-707620180004.0563.Search in Google Scholar

[24] S. Orak, “Investigation of vibration damping on polymer concrete with polyester resin,” Cem. Concr. Res., vol. 30, no. 2, pp. 171–174, 2000, https://doi.org/10.1016/S0008-8846(99)00225-2.Search in Google Scholar

[25] D. Ubale, “Stiffness and damping of epoxy granite,” Int. J. Eng. Adv. Technol., vol. 9, no. 3, pp. 1105–1108, 2020, https://doi.org/10.35940/ijeat.b3326.029320.Search in Google Scholar

[26] M. E. Demir, Y. H. Çelik, and E. Kilickap, “Effect of matrix material and orientation angle on tensile and tribological behavior of jute reinforced composites,” Mater. Test., vol. 61, no. 8, pp. 806–812, 2019, https://doi.org/10.3139/120.111388.Search in Google Scholar

[27] E. Ergun and V. Alkan, “Assessment of thermal effects on the free vibration characteristics of composite beams,” Mater. Test., vol. 56, no. 1, pp. 59–64, 2014, https://doi.org/10.3139/120.110525.Search in Google Scholar

[28] Tests for Thermal and Weathering Properties of Aggregates – Part 2, DIN EN 1367-2, Feb. 2010 [Online]. Available at: https://www.en-standard.eu/search/?q=DIN+EN+1367-2.Search in Google Scholar

[29] Tests for Chemical Properties of Aggregates – Part 1, DIN EN 1744-1, Mar. 2013 [Online]. Available at: https://www.en-standard.eu/search/?q=DIN+EN+1744-1.Search in Google Scholar

[30] H. Dal and M. Baklaci, “Design, fabrication and vibration analysis of a lightweight head expander for a high frequency electrodynamic shaker,” Mater. Test., vol. 61, no. 10, pp. 965–972, 2019, https://doi.org/10.3139/120.111407.Search in Google Scholar

[31] I. Nadkarni, R. Bhardwaj, S. Ninan, S. P. Chippa, “Experimental modal parameter identification and validation of cantilever beam,” Mater. Today Proc., vol. 38, part. 1, pp. 319–324, 2020, https://doi.org/10.1016/j.matpr.2020.07.396.Search in Google Scholar

Published Online: 2022-09-06
Published in Print: 2022-09-27

© 2022 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 8.9.2025 from https://www.degruyterbrill.com/document/doi/10.1515/mt-2022-0092/html
Scroll to top button