Effect of local heat treatment on residual stresses in an in-service repair welded pipeline
-
Hongbo Zhang
Hongbo Zhang, worked in the Beijing Longshine Oil Tubular Technology Co. Ltd, China. Currently, he have the advanced certificate of nondestructive testing (ultrasonic, radiographic, magnetic particle, penetration) and other technical qualification certificates, and have published the dozens of papers on equipment supervision and NDT.
Yongxin Lu, born 1986, graduated with a doctor degree from the School of Materials Science and Engineering, Tianjin University, China, in 2017. Then, he worked in the School of Materials Science and Engineering, Xi’an Shiyou University, China. Currently, he is lecturer and his main research areas are control and simulation of welding deformation and friction stir welding.
Fengping Yang, born in 1982, graduated from the Aviation College, Northwest University of Technology. Then, he worked in the CNPC Tubular Goods Research Center.
Qiang Bai, worked in the Beijing Longshine Oil Tubular Technology Co. Ltd, China. Currently, he is engaged in the development and transformation of oil pipe technology, experimental research, etc.
,
Yinglai Liu
Yinglai Liu, worked in the CNPC Tubular Goods Research Center, and mainly engaged in X90/X100 induction bend, tee and other new product development research, standardization, failure analysis and engineering technical services.
Xiaoyong Zhang, worked in the School of Materials Science and Engineering, Xi’an Shiyou University, China. Currently, he is engaged in the teaching and research of microstructure and performance control, welding, corrosion and protection of petroleum engineering materials.
Hongfeng Feng, born in 1995, graduated from the school of materials science and engineering, Guilin University of technology, China in 2020. Then he studied for a master’s degree at Xi’an Shiyou University. At present, he is a first grade graduate student. His main research interest is the enhancement of corrosion resistance of aluminum alloy welds.
Abstract
The multi-pass fillet welds of casing pipe were welded onto the in-service pipeline, which is widely used in pipeline repairs. However, the residual stress of repairing welded joints is larger, and it is easy to cause cracks in the heat-affected zone. In this paper, the local heat treatment was used to adjust the residual stress of the repaired welded joint of the in-service pipeline. The results show that the local heat treatment is very useful for reducing the residual stress of the repair welding joint of the in-service pipeline.
Funding source: National Pipe Network Scientific Research and Technology Development Project
Award Identifier / Grant number: WZXGL202105
Funding source: Natural Science Basic Research Program of Shaanxi
Award Identifier / Grant number: 2021JQ-594
About the authors
Hongbo Zhang, worked in the Beijing Longshine Oil Tubular Technology Co. Ltd, China. Currently, he have the advanced certificate of nondestructive testing (ultrasonic, radiographic, magnetic particle, penetration) and other technical qualification certificates, and have published the dozens of papers on equipment supervision and NDT.
Yongxin Lu, born 1986, graduated with a doctor degree from the School of Materials Science and Engineering, Tianjin University, China, in 2017. Then, he worked in the School of Materials Science and Engineering, Xi’an Shiyou University, China. Currently, he is lecturer and his main research areas are control and simulation of welding deformation and friction stir welding.
Fengping Yang, born in 1982, graduated from the Aviation College, Northwest University of Technology. Then, he worked in the CNPC Tubular Goods Research Center.
Qiang Bai, worked in the Beijing Longshine Oil Tubular Technology Co. Ltd, China. Currently, he is engaged in the development and transformation of oil pipe technology, experimental research, etc.
Yinglai Liu, worked in the CNPC Tubular Goods Research Center, and mainly engaged in X90/X100 induction bend, tee and other new product development research, standardization, failure analysis and engineering technical services.
Xiaoyong Zhang, worked in the School of Materials Science and Engineering, Xi’an Shiyou University, China. Currently, he is engaged in the teaching and research of microstructure and performance control, welding, corrosion and protection of petroleum engineering materials.
Hongfeng Feng, born in 1995, graduated from the school of materials science and engineering, Guilin University of technology, China in 2020. Then he studied for a master’s degree at Xi’an Shiyou University. At present, he is a first grade graduate student. His main research interest is the enhancement of corrosion resistance of aluminum alloy welds.
Acknowledgment
The authors thank the referees of this study for their valuable and very helpful comments.
-
Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.
-
Research funding: The authors wish to acknowledge the financial supported by National Pipe Network Scientific Research and Technology Development Project (Research on failure mechanism for girth weld of high steel pipeline, NO. WZXGL202105), and Natural Science Basic Research Program of Shaanxi (Program No.: 2021JQ-594).
-
Conflict of interest statement: The authors declare no conflicts of interest regarding this article.
References
[1] I. C. Salgado, J. C. Ibáñez, P. G. Font, and C. A. Reyes, “Failure analysis of localized corrosion in sour environments in discharge lines of hydrocarbon wells,” in Proc. of CORROSION 2015, NACE, Dallas, Texas, USA, NACE International, 2015, NACE-2015–6137.10.5006/C2015-06137Suche in Google Scholar
[2] M. Finšgar and J. Jackson, “Application of corrosion inhibitors for steels in acidic media for the oil and gas industry: a review,” Corros. Sci., vol. 86, no. 9, pp. 17–41, 2014, https://doi.org/10.1016/j.corsci.2014.04.044.Suche in Google Scholar
[3] Y. X. Lu, H. Y. Jing, Y. D. Han, et al.., “Recommend design of filler metal to minimize carbon steel weld metal preferential corrosion in CO2-saturated oilfield produced water, ” Appl. Surf. Sci., vol. 389, no. 12, pp. 609–622, 2016, https://doi.org/10.1016/j.apsusc.2016.07.151.Suche in Google Scholar
[4] Y. X. Lu, H. Y. Jing, Y. D. Han, et al.., “Effect of welding heat input on the corrosion resistance of carbon steel weld metal,” J. Mater. Eng. Perform., vol. 25, no. 1, pp. 565–576, 2016, https://doi.org/10.1007/s11665-015-1815-4.Suche in Google Scholar
[5] I. A. Chaves and R. E. Melchers, “Pitting corrosion in pipeline steel weld zones,” Corros. Sci., vol. 53, no. 12, pp. 4026–4032, 2011, https://doi.org/10.1016/j.corsci.2011.08.005.Suche in Google Scholar
[6] C. Kwok, S. Fong, F. Cheng, and H. Man, “Pitting and galvanic corrosion behavior of laser-welded stainless steels,” J. Mater. Process. Technol., vol. 176, nos. 1–3, pp. 168–178, 2006, https://doi.org/10.1016/j.jmatprotec.2006.03.128.Suche in Google Scholar
[7] Y. X. Lu, H. Y. Jing, Y. D. Han, et al.., “Influence of microstructure and elemental partitioning on grooving corrosion of carbon steel welded joint,” Mater. Test., vol. 59, no. 11, pp. 957–964, 2017, https://doi.org/10.3139/120.111096.Suche in Google Scholar
[8] Y. X. Lu and L. Y. Xu, “Early corrosion stage of welded carbon steel joints in CO2-saturated oilfield water,” Mater. Test., vol. 62, no. 2, pp. 129–137, 2020, https://doi.org/10.3139/120.111460.Suche in Google Scholar
[9] M. Alizadeh and S. Bordbar, “The influence of microstructure on the protective properties of the corrosion product layer generated on the welded API X70 steel in chloride solution,” Corros. Sci., vol. 70, no. 5, pp. 170–179, 2013, https://doi.org/10.1016/j.corsci.2013.01.026.Suche in Google Scholar
[10] Y. X. Lu, X. Li, Y. M. Liu, et al.., “Mechanical properties and microstructure of flash-butt CT-90 steel weldet joint,” Mater. Test., vol. 62, no. 3, pp. 299–303, 2020, https://doi.org/10.3139/120.111482.Suche in Google Scholar
[11] K. Deen, R. Ahmad, I. Khan, and Z. Farahat, “Microstructural study and electrochemical behavior of low alloy steel weldment,” Mater. Des., vol. 31, no. 6, pp. 3051–3055, 2010, https://doi.org/10.1016/j.matdes.2010.01.025.Suche in Google Scholar
[12] Z. K. Shen, Y. Q. Ding, and A. P. Gerlich, “Advances in friction stir spot welding,” Crit. Rev. Solid State Mater. Sci., vol. 45, no. 6, pp. 457–534, 2019, https://doi.org/10.1080/10408436.2019.1671799.Suche in Google Scholar
[13] M. J. Xu, B. S. Liu, Y. Q. Zhao, Z. M. Wang, and Z. B. Dong, “Direct joining of thermoplastic ABS to aluminium alloy 6061-T6 using friction lap welding,” Sci. Technol. Weld. Join., vol. 25, no. 5, pp. 391–397, 2020, https://doi.org/10.1080/13621718.2020.1719304.Suche in Google Scholar
[14] “Development of in-service weld repair method for L555 (X80)-grade pipeline[C],” in 10th International Pipeline Conference, Calgary, Alberta, Canada, The American Society of Mechanical Engineers, 2014, IPC2014–33261.Suche in Google Scholar
[15] Z. Q. Huang, H. P. Tang, Y. P. Ding, Q. W. Wei, and G. F. Xia, “Numerical Simulations of temperature for the in-service welding of gas pipeline,” J. Mater. Process. Technol., vol. 248, no. 10, pp. 72–78, 2017, https://doi.org/10.1016/j.jmatprotec.2017.05.008.Suche in Google Scholar
[16] A. R. Alian, M. Shazly, and M. M. Megahed, “3D finite element modeling of in-service sleeve repair welding of gas pipelines,” Int. J. Pres. Ves. Pip., vol. 146, no. 10, pp. 216–229, 2016, https://doi.org/10.1016/j.ijpvp.2016.09.002.Suche in Google Scholar
[17] C. Li and Y. Wang, “Three-dimensional finite element analysis of temperature and stress distributions for in-service welding process,” Mater. Des., vol. 52, no. 12, pp. 1052–1057, 2013, https://doi.org/10.1016/j.matdes.2013.06.042.Suche in Google Scholar
[18] Y. Wang, L. Wang, X. Di, et al.., “Simulation and analysis of temperature field for in-service multi-pass welding of a sleeve fillet weld,” Comput. Mater. Sci., vol. 68, no. 2, pp. 198–205, 2012, https://doi.org/10.1016/j.commatsci.2012.10.025.Suche in Google Scholar
[19] P. S. Dong, S. P. Song, and J. M. Zhang, “Analysis of residual stress relief mechanisms in post-weld heat treatment,” Int. J. Pres. Ves. Pip., vol. 122, no. 2, pp. 6–14, 2014, https://doi.org/10.1016/j.ijpvp.2014.06.002.Suche in Google Scholar
© 2022 Walter de Gruyter GmbH, Berlin/Boston
Artikel in diesem Heft
- Frontmatter
- Effect of local heat treatment on residual stresses in an in-service repair welded pipeline
- Tension-compression asymmetry of quadruple CuCoNiBe alloys processed by high-temperature multi-pass equal channel angular pressing (ECAP)
- Structural properties of sputter-deposited nanocrystalline Ni thin films
- Effect of the notch location on the Charpy-V toughness results for robotic flux-cored arc welded multipass joints
- Effect of micro and nano-sized ZrSiO4 particles on the friction and wear properties of polymer matrix composites
- Evaluation of the plastic deformation behavior of modified 100Cr6 steels with increased fractions of retained austenite using cyclic indentation tests
- Thermomechanical evaluation of a glass-epoxy composite for astronomical optical devices
- Artificial gorilla troops algorithm for the optimization of a fine plate heat exchanger
- Metallurgical properties of boride layers formed in pack boronized cementation steel
- Numerical study of composite plates jointed adhesively with interspaced and interspaced double-lap joint subject to tensile load
- Thermal analysis and performance testing of heavy load truck composite brake linings
- Vibration characteristics of mineral composite beams by experimental modal test method
- Overview of friction welding processes for different metallic materials
Artikel in diesem Heft
- Frontmatter
- Effect of local heat treatment on residual stresses in an in-service repair welded pipeline
- Tension-compression asymmetry of quadruple CuCoNiBe alloys processed by high-temperature multi-pass equal channel angular pressing (ECAP)
- Structural properties of sputter-deposited nanocrystalline Ni thin films
- Effect of the notch location on the Charpy-V toughness results for robotic flux-cored arc welded multipass joints
- Effect of micro and nano-sized ZrSiO4 particles on the friction and wear properties of polymer matrix composites
- Evaluation of the plastic deformation behavior of modified 100Cr6 steels with increased fractions of retained austenite using cyclic indentation tests
- Thermomechanical evaluation of a glass-epoxy composite for astronomical optical devices
- Artificial gorilla troops algorithm for the optimization of a fine plate heat exchanger
- Metallurgical properties of boride layers formed in pack boronized cementation steel
- Numerical study of composite plates jointed adhesively with interspaced and interspaced double-lap joint subject to tensile load
- Thermal analysis and performance testing of heavy load truck composite brake linings
- Vibration characteristics of mineral composite beams by experimental modal test method
- Overview of friction welding processes for different metallic materials
