Home Fatigue behavior of bolted boreholes under various preloads
Article
Licensed
Unlicensed Requires Authentication

Fatigue behavior of bolted boreholes under various preloads

  • Robert Szlosarek

    Robert Szlosarek, born in 1987, studied mechatronics from 2005 to 2010 at the University of Applied Sciences in Zittau, Germany. Afterward, he did his Ph.D. at the Graz University of Technology, Austria. Currently, he is working as a researcher at the Institute for Machine Elements, Engineering Design and Manufacturing at the Technical University Bergakademie Freiberg, Germany. His main field of interest is the stress and fatigue analysis of machine elements.

    ORCID logo EMAIL logo
    and Matthias Kröger

    Matthias Kröger, born in 1968, studied mechanical engineering from 1988 to 1994 at the University of Hannover, Germany. At the same university, he finished his Ph.D. in 2001. From 1999 to 2008, he was the Engineer in Chief of the Institute of Mechanics at the University of Hannover, Germany. Since 2008, he is a full professor at the Technical University Bergakademie Freiberg, Germany. His fields of research are tribology, fatigue, and crashworthiness.

    ORCID logo
Published/Copyright: March 9, 2022
Become an author with De Gruyter Brill

Abstract

Bolted joints are one of the most used joining technologies in engineering. It is possible to join different kind of materials and to transmit heavy loads. Nevertheless, they are vulnerable to fatigue cracks. The present research investigates the dependency between the preload of the bolt and the initiation of a fatigue crack in the bolted sheet. Therefore, a representative bolt connection with a bolt of size M22 was selected in combination with a 5 mm thick sheet made of steel S355MC (1.0976). The bolted sheet was loaded by a fluctuating tension load and a load ratio of 0.1. The test results show a strong correlation of the preload and the number of load cycles to crack for preloads from 0 kN to 30 kN. The load cycles to crack are increased by about factor 20 by using a preload in contrast to the sheet without any preload. For higher preloads, the load cycles to crack does not change considerably. However, the crack initiation location changes by increasing the preload. For small preloads, the crack starts at the bolt hole, and for high preloads, the crack starts at the fretting zone.


Corresponding author: Robert Szlosarek, Institute for Machine Elements, Engineering Design and Manufacturing, TU Bergakademie Freiberg University, Freiberg, Germany, E-mail:

About the authors

Robert Szlosarek

Robert Szlosarek, born in 1987, studied mechatronics from 2005 to 2010 at the University of Applied Sciences in Zittau, Germany. Afterward, he did his Ph.D. at the Graz University of Technology, Austria. Currently, he is working as a researcher at the Institute for Machine Elements, Engineering Design and Manufacturing at the Technical University Bergakademie Freiberg, Germany. His main field of interest is the stress and fatigue analysis of machine elements.

Matthias Kröger

Matthias Kröger, born in 1968, studied mechanical engineering from 1988 to 1994 at the University of Hannover, Germany. At the same university, he finished his Ph.D. in 2001. From 1999 to 2008, he was the Engineer in Chief of the Institute of Mechanics at the University of Hannover, Germany. Since 2008, he is a full professor at the Technical University Bergakademie Freiberg, Germany. His fields of research are tribology, fatigue, and crashworthiness.

  1. Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: None declared.

  3. Conflict of interest statement: The authors declare no conflicts of interest regarding this article.

References

[1] W. Knothe, J. Schumacher, M. Streicher, and G. Fischer, “Interactions between wheel and hub – developments and potentials at commercial vehicles,” Mater. Test., vol. 50, no. 1–2, pp. 12–19, 2008, https://doi.org/10.3139/120.100859.Search in Google Scholar

[2] W. Z. Zhuang, “Prediction of crack growth from bolt holes in a disc,” Int. J. Fatig., vol. 22, no. 3, pp. 241–250, 2000, https://doi.org/10.1016/S0142-1123(99)00122-X.Search in Google Scholar

[3] A. Shanyavskiy, “Fatigue crack propagation in turbine disks of EI698 superalloy,” Frat. Ed. Integrità Strutt., vol. 7, no. 24, pp. 13–25, 2013, https://doi.org/10.3221/IGF-ESIS.24.03.Search in Google Scholar

[4] A. Benhamena, A. Amrouche, A. Talha, and N. Benseddiq, “Effect of contact forces on fretting fatigue behavior of bolted plates: numerical and experimental analysis,” Tribol. Int., vol. 48, pp. 237–245, 2012, https://doi.org/10.1016/j.triboint.2011.12.008.Search in Google Scholar

[5] T. N. Chakherlou, R. H. Oskouei, and J. Vogwell, “Experimental and numerical investigation of the effect of clamping force on the fatigue behaviour of bolted plates,” Eng. Fail. Anal., vol. 15, no. 5, pp. 563–574, 2008, https://doi.org/10.1016/j.engfailanal.2007.04.009.Search in Google Scholar

[6] T. N. Chakherlou, Y. Alvandi-Tabrizi, and A. Kiani, “On the fatigue behavior of cold expanded fastener holes subjected to bolt tightening,” Int. J. Fatig., vol. 33, no. 6, pp. 800–810, 2011, https://doi.org/10.1016/j.ijfatigue.2010.12.014.Search in Google Scholar

[7] F. Esmaeili, T. N. Chakherlou, M. Zehsaz, and S. Hasanifard, “Investigating the effect of clamping force on the fatigue life of bolted plates using volumetric approach,” J. Mech. Sci. Technol., vol. 27, no. 12, pp. 3657–3664, 2013, https://doi.org/10.1007/s12206-013-0911-3.Search in Google Scholar

[8] T. N. Chakherlou, M. J. Razavi, A. B. Aghdam, B. Abazadeh, An experimental investigation of the bolt clamping force and friction effect on the fatigue behavior of aluminum alloy 2024-T3 double shear lap joint, Mater. Des., vol. 32, no. 8–9, pp. 4641–4649, 2011, https://doi.org/10.1016/j.matdes.2011.04.022.Search in Google Scholar

[9] J. Juoksukangas, A. Lehtovaara, A. Mäntylä, Experimental and numerical investigation of fretting fatigue behavior in bolted joints, Tribol. Int., no. 103, pp. 440–448, 2016, https://doi.org/10.1016/j.triboint.2016.07.021.Search in Google Scholar

[10] Fasteners, Clearance Holes for Bolts and Screws, DIN EN Standard No. 20273, Berlin, Germany, Beuth, 1992.Search in Google Scholar

[11] Disc Wheels for Motor Vehicles and Trailers, Part 3: Dimensions and Fastening Devices for Hub-Centering, DIN Standard No. 74361, Beuth, Berlin,Germany, 2011.Search in Google Scholar

[12] R. E. Peterson, Stress Concentration Factors, 1st ed. New York, USA, Wiley, 1974.Search in Google Scholar

[13] Systematic Calculation of Highly Stressed Bolted Joints, Part 1: Joints with One Cylindrical Bolt, VDI Guideline No. 2230, Düsseldorf, Germany, Verein Deutscher Ingenieure e. V., 2015.Search in Google Scholar

[14] C. Boller and T. Seeger, Materials Data for Cyclic Loading, 1st ed. Amsterdam, Netherlands, Elsevier, 1987.Search in Google Scholar

Published Online: 2022-03-09
Published in Print: 2022-02-23

© 2021 Walter de Gruyter GmbH, Berlin/Boston

Articles in the same Issue

  1. Frontmatter
  2. Utilisation of the X-ray emission of an electron beam capillary for visualisation of the beam-material interaction
  3. Effect of Re and Ru additions on morphology and long-term stability of gamma prime particles in new modified superalloys prepared by a vacuum arc melting process
  4. Microstructure and fatigue performance of Cu-based M7C3-reinforced composites
  5. Influence of peroxide cross-linking temperature and time on mechanical, physical and thermal properties of polyethylene
  6. Fatigue behavior of bolted boreholes under various preloads
  7. Application of machine vision-based NDT technology in ceramic surface defect detection – a review
  8. An approach for obtaining surface residual stress based on indentation test and strain measurement
  9. Adhesive wear behavior of gas tungsten arc welded FeB-FeMo-C coatings
  10. Structural design optimization of the arc spring and dual-mass flywheel integrated with different optimization methods
  11. Tribological and adhesion properties of microwave-assisted borided AISI 316L steel
  12. Mechanical properties of wire arc additive manufactured carbon steel cylindrical component made by cold metal transferred arc welding process
  13. Improvement of the structural, thermal, and mechanical properties of polyurethane adhesives with nanoparticles and their application to Al/Al honeycomb sandwich panels
  14. Mechanical behavior of a friction welded AA6013/AA7075 beam
  15. Effects of carbon nanotubes on mechanical behavior of fiber reinforced composite under static loading
Downloaded on 10.9.2025 from https://www.degruyterbrill.com/document/doi/10.1515/mt-2021-2032/html
Scroll to top button