Startseite Corrosion analysis of stainless steel exposed to Karanja oil biodiesel: a comparative study with commercial diesel fuel, surface morphology analysis, and long-term immersion effects in alternative fuels
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Corrosion analysis of stainless steel exposed to Karanja oil biodiesel: a comparative study with commercial diesel fuel, surface morphology analysis, and long-term immersion effects in alternative fuels

  • Maninder Singh , Mukhtiar Singh , Mandeep Singh Rayat , Ajay Sharma , Harjit Singh , Rajeev Kumar EMAIL logo , Shubham Sharma ORCID logo EMAIL logo , V.K. Bupesh Raja ORCID logo , Abinash Mahapatro ORCID logo , Parveen Kumar , Renu Dhiman , Deepak Gupta und Ehab El Sayed Massoud
Veröffentlicht/Copyright: 11. März 2025
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Abstract

The ever-growing energy demand necessitates the deployment of renewable alternatives as fossil fuel reserves diminish. The biodiesel generated from these non-edible feedstocks, such as Karanja, and Jatropha oils, offers an environmental alternative without affecting food security. Transesterification process (using methanol as solvent and sodium hydroxide (NaOH) catalyst) was used to prepare biodiesel. The stainless steel, mild steel, and cast iron materials were immersed in Karanja oil biodiesel blends (B80 and B90) and commercial diesel for 1872 h at 37 °C to critically examine the corrosion behavior with their comparison analysis. It was unveiled that biodiesel is more prone to corrosion than diesel fuel under comparable identical conditions. The corrosion rates determined by weight loss measurements in biodiesel were found to range from 0.0173 mm/year to 0.0194 mm/year for stainless steel, 0.03076 mm/year to 0.03232 mm/year for mild steel, and from 0.0505 mm/year to 0.0528 mm/year for cast iron, as compared to 0.009 mm/year for stainless steel, 0.015 mm/year for mild steel, and 0.017 mm/year respectively for cast iron in diesel. The intense severe melting of biodiesel as compared to diesel samples can be determined by employing the SEM analysis at 200X and 400X magnification scales. Hence, this study has underscored the significance of selecting the appropriate corrosion resistant materials that are suitable for the continued prolonged storage and utilization or application biodiesel.


Corresponding authors: Rajeev Kumar, School of Mechanical Engineering, Lovely Professional University, Jalandhar, Punjab, 144001, India, E-mail: ; and Shubham Sharma, Department of Technical Sciences, Western Caspian University, Baku, Azerbaijan; Centre for Research Impact and Outcome, Chitkara University Institute of Engineering and Technology, Chitkara University, Rajpura, 140401, Punjab, India; and Jadara University Research Center, Jadara University, Irbid, Jordan, E-mail:

  1. Research ethics: Not applicable.

  2. Informed consent: Not applicable.

  3. Author contributions: Conceptualization, Maninder Singh (MS), Mukhtiar Singh (MS), HS, MSR, AS, RK, SS; formal analysis, Maninder Singh (MS), Mukhtiar Singh (MS), HS, MSR, AS, RK, SS; investigation, Maninder Singh (MS), Mukhtiar Singh (MS), HS, MSR, AS, RK, SS; writing – original draft preparation, Maninder Singh (MS), Mukhtiar Singh (MS), HS, MSR, AS, RK, SS; writing – review and editing, SS, VNR, PK, RD, RS, AK; supervision, SS, VNR, PK, RD, RS, AK; project administration, SS, VNR, PK, RD, RS, AK; funding acquisition, SS, VNR, PK, RD, RS, AK. All authors have read and agreed to the published version of the manuscript.

  4. Use of Large Language Models, AI and Machine Learning Tools: Not applicable.

  5. Conflict of interest: The authors declare no competing interests.

  6. Research funding: The authors extend their appreciation to the Deanship of Scientific Research at King Khalid University for funding this work through large group Research Project under grant number RGP2/28/44.

  7. Data availability: All the data and related findings that has been used throughout this manuscript are available from the co-authors, Maninder Singh and Rajeev Kumar. Both are responsible for providing the findings and datasets that has been used in this work.

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Supplementary Material

This article contains supplementary material (https://doi.org/10.1515/ijcre-2024-0205).


Received: 2024-10-03
Accepted: 2025-01-31
Published Online: 2025-03-11

© 2025 Walter de Gruyter GmbH, Berlin/Boston

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