Abstract
Cr-substituted Ni0.2Cu0.2Zn0.6Fe2–xCrxO4 ferrites (where x = 0–1.0) were prepared by solid-state reaction. The effects of Cr content on structural and magnetic properties were investigated. X-ray diffraction (XRD) revealed the formation of ferrite particles with cubic spinel structure. The lattice parameter and average crystallite sizes are much dependent on the chromium content and are found to decrease with its increasing. The initial permeability (μi) and saturation flux density (Bs) decrease with the increasing Cr content. In addition, without substituted ceramic samples possess lower quality factor (Q factor) than the NiCuZn ferrites with Cr substituted.
Introduction
NiCuZn ferrites have been widely used in inductive multilayer devices because of their relatively high resistivity and good magnetic properties in the high-frequency range [1–3]. Magnetic properties and microstructure of these ferrites are strongly affected by the chemical composition, impurities, grain size, sintering conditions and the procedure of preparation [4]. The studies on composition and microstructure-related magnetic properties have been reported for substituted NiCuZn ferrites by several researchers [5–7]. And the preparation methods of NiCuZn ferrite include sol–gel [8–9], pulsed-laser deposition [10], etc. The magnetic properties of NiCuZn ferrites in the bulk materials can be modified by ions substitution, such as Co3+ [11], Mn2+ [12], Mg2+ [13], Sn4+ [14], Ga3+ [15], etc. However, there are only a few experimental studies on the magnetic properties of Cr-substituted NiCuZn ferrites as far as we know [16].
In this paper, the general effect of Cr concentration on microstructure, permeability, saturation flux density and quality factor of Ni0.2Cu0.2Zn0.6Fe2–xCrxO4 ferrites (where x = 0.0, 0.25, 0.5, 0.75 and 1.0) was studied. The reasons for the variation of μi, Bs and Q factor with Cr concentration were discussed.
Experimental
NiCuZn ferrites of the chemical formula Ni0.2Cu0.2Zn0.6Fe2–xCrxO4 (x = 0.0, 0.25, 0.5, 0.75 and 1.0) were synthesized by solid-state reaction. The analytical grades of Ni2O3, CuO, ZnO, Fe2O3 and Cr2O3 were weighed according to the corresponding composition. The raw materials were wet mixed for 3 h, dried and prefired to 850°C for 2 h in air. The prefired powders were subsequently subjected to ball milling for 3 h. The dried and milled powders were then granulated in a roll granulator with the addition of 10% binder consisting of 2% aqueous solution of polyvinyl alcohol. Ring-shaped specimens, with an internal diameter of 10 mm, an external diameter of 20 mm and a height of 5 mm, were formed by uniaxial pressing of the granulated powder at a compaction pressure of 20 MPa. The pressed specimens were finally sintered in air for 2 h at 1,150°C and then left to cool inside the muffle furnace.
X-ray diffractograms of partial samples were recorded using an X-ray diffractometer with CuKα radiation (XRD, MACM18XHF). The bulk density was determined by the Archimedes method. The initial permeability (μi) was measured by RF LCR meter (Agilent 4287A) at the frequency of 10 kHz. The magnetic hysteresis loops were measured with a B-H analyzer (IWATSU, SY-8258) to analyze the magnetic properties, using a maximum external field of 800 A/m at a frequency of 1 kHz, and quality factor was carried out by a B-H analyzer from 10 to 1,000 kHz.
Results and discussions
Phase characterization
XRD patterns of various Ni0.2Cu0.2Zn0.6Fe2–xCrxO4 (x = 0.0, 0.25, 0.5, 0.75 and 1.0) ferrites sintered at 1,150°C are shown in Figure 1. It is obvious that these samples were identified to be single spinel ferrite structure. No extra peak corresponding to any other phases can be detected. That is, Cr3+ substitutions do not affect the final crystal phase. And the diffraction peak shifts toward the higher angle a little with Cr substitution. According to the site preference energies of ions, Cr3+ ions have strong preference for B sites leading to the replacement of Fe3+ ions at octahedral sites. The radii of the Cr3+ ion (0.062 nm) is littler than that of the Fe3+ ion (0.067 nm). Thus, the shift in diffraction peak toward higher angle is caused by the substitution of Cr3+ ions for Fe3+ ions.

The XRD patterns for various Ni0.2Cu0.2Zn0.6Fe2–xCrxO4 ferrites.
The lattice parameters and average crystallite sizes of the samples
The lattice parameters (a) and average crystallite sizes (D) of the Ni0.2Cu0.2Zn0.6Fe2–xCrxO4 ferrites as a function of Cr substitution content (x) are shown in Figure 2. The lattice parameters of the samples are calculated by using the relation:

Variation of lattice parameter and average crystallite sizes for the ceramic samples with various Cr content.
Density of the samples
Density plays an important role in the properties of polycrystalline ferrite. The effect of Cr substitution on the ρ is shown in Figure 3. Densities of all samples range from 4.95 to 4.80 g/cm3. The change of density of the total trend is decreasing, but a slight increase from x = 0.25 to 0.5. The increase in ρ can be attributed to the difference in atomic weight of initial and substituted cations (the atomic weight of Cr3+ (51.99 amu) < Fe3+ (55.85 amu)). The decrease in density may be due to intergranular/intragranular. According to Lange and Kellet [17], densification and grain growth are closely related. ρ decreases with the increase in Cr content, because the molecular weight of the each sample decreases significantly with the addition of Cr content.

Density for the ceramic samples with various Cr content.
Magnetic properties
Figure 4 gives the permeability variation curves of samples with different Cr content. The initial permeability continually decreases with the increasing of Cr content at 1,150°C. The initial permeability can be expressed as

Variation of initial permeability for the samples with various Cr content.
Figure 5 illustrates the behavior of hysteresis loops of all the sintered Ni0.2Cu0.2Zn0.6Fe2–xCrxO4 ferrites. All the ferrite samples show the characteristics of a soft magnetic material with a small coercive force. The value of saturation flux density Bs measurement varied from 149.6 mT (x = 0) to 59.2 mT (x = 1). As can be seen, the substituted ferrites present lower Br values than the non-substituted ferrite. This figure also indicates that Bs and Br decrease with the increasing of Cr content. The term of saturation induction (Bs) is expressed as the following equation [19]:
where μ0 is the vacuum permeability, H is the external magnetic field. Bs shows the same regulation of changes with Ms.

Magnetic hysteresis loops of Ni0.2Cu0.2Zn0.6Fe2–xCrxO4 ferrites.
Figure 6 shows the frequency dependence of quality factor (Q) for all series samples with different Cr content. The quality factor is often used as a measure of practical application performance. It is clear that Q factor increases with an increase in frequency showing a peak and then decreases with further increase in frequency. It can be seen that the sample has the highest Q value for Ni0.2Cu0.2Zn0.6FeCrO4. As we mentioned above, the Cr3+ ions are in favor of B sites occupancy. Due to the decreasing Fe ions content at B sites caused by occupations, electronics transition among the different valence ions decreases. Furthermore, the Q factor increases with the increasing resistivity of intergranular region resulting from the appearance of Cr oxides.

Quality factor versus frequency for the ferrite samples with various Cr content.
Conclusion
Cr-substituted NiCuZn ferrite was successfully synthesized by solid-state reaction. The introduction of Cr ion into NiCuZn ferrite has a great influence on its microstructures and magnetic properties. The XRD pattern shows all the samples with the formation of single-phase cubic spinel structure. Due to Cr substitution, the diffraction peak shifts toward the lower angle, and the lattice parameter and average crystallite sizes decrease. The values of initial permeability and saturation flux density decrease. Hysteresis loops of all the ferrite samples show the characteristics of a soft magnetic material with a small coercive force. Q factor increases with the increasing of Cr content. High Q factor in the frequency range 10–1,000 kHz can be obtained by doping Cr and the Q factor has maximum at x = 1.
Funding statement: Funding: The authors acknowledge the financial support from the National Natural Science Foundation of China under Grant Nos 51272003, 51472004, 11375011 and 21271007, the Natural Science Foundation of Anhui Province under Grant Nos 1408085MA12, the Key Program of the Education Department of Anhui Province (Grant Nos. KJ2013B057 and KJ2012A027), and from the Research Fund for the Doctoral Program of Higher Education of China under project 20123401110008.
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- Research Articles
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- Effect of Ultrasonic Treatment on Solidification Quality of ESR Ingots
- Synthesis of Posnjakite Nanoparticles in the Presence of a New Capping Agent
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