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3D shape measurement with thermal pattern projection

  • Anika Brahm EMAIL logo , Edgar Reetz , Simon Schindwolf , Martin Correns , Peter Kühmstedt and Gunther Notni
Published/Copyright: January 4, 2017
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Abstract

Structured light projection techniques are well-established optical methods for contactless and nondestructive three-dimensional (3D) measurements. Most systems operate in the visible wavelength range (VIS) due to commercially available projection and detection technology. For example, the 3D reconstruction can be done with a stereo-vision setup by finding corresponding pixels in both cameras followed by triangulation. Problems occur, if the properties of object materials disturb the measurements, which are based on the measurement of diffuse light reflections. For example, there are existing materials in the VIS range that are too transparent, translucent, high absorbent, or reflective and cannot be recorded properly. To overcome these challenges, we present an alternative thermal approach that operates in the infrared (IR) region of the electromagnetic spectrum. For this purpose, we used two cooled mid-wave (MWIR) cameras (3–5 μm) to detect emitted heat patterns, which were introduced by a CO2 laser. We present a thermal 3D system based on a GOBO (GOes Before Optics) wheel projection unit and first 3D analyses for different system parameters and samples. We also show a second alternative approach based on an incoherent (heat) source, to overcome typical disadvantages of high-power laser-based systems, such as industrial health and safety considerations, as well as high investment costs. Thus, materials like glass or fiber-reinforced composites can be measured contactless and without the need of additional paintings.

Acknowledgments

The part of this research at Ilmenau University of Technology was supported by the German Federal Ministry of Education and Research (BMBF) under grant no. 03ZZ0422.

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Received: 2016-9-22
Accepted: 2016-11-8
Published Online: 2017-1-4
Published in Print: 2016-12-1

©2016 THOSS Media & De Gruyter

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