Improved Layer Mechanical Properties of Micro Injection Molded PP
-
S. J. Ma
Abstract
The results have been achieved by adjusting the structure to improve the performance of micro injection molded isotactic polypropylene products. Annealing was adopted to optimize the performance of isotactic polypropylene micro injection molded gears. It was found that the annealing temperature shows greater influence on the crystalline structure of the micro injection molded gears than annealing time. The layer mechanical properties were greatly improved after annealing, about 1.7-fold for modulus and 1.9-fold for hardness of the micro injection molded gears relative to the unannealed sample. This is due to the fact the state of molecular chain aggregation tends to be consistent after high temperature annealing in the micro injection molded isotactic polypropylene gear sample.
References
Geng, C. Z., Su, J. J., Zhou, C. Y., Bai, H. W., Yang, G. H. and Fu, Q., “Largely Improved Toughness of Polypropylene/Long Glass Fiber Composites by B-Modification and Annealing”, J. Mater. Chem. A., 96, 56–62 (2014) 10.1039/B905995DSearch in Google Scholar
Giboz, J., Copponnex, T. and Mele, P., “Microinjection Molding of Thermoplastic Polymers: A Review”, J. Micromech. Microeng., 17, 96–109 (2007) 10.1088/0960-1317/17/6/R02Search in Google Scholar
Heckele, M., Schomburg, W. K., “Review on Micro Molding of Thermoplastic Polymers”, J. Micromech. Microeng., 14, 1–14 (2004) 10.1088/0960-1317/14/4/R01Search in Google Scholar
Jiang, J., Wang, S. W., Sun, B., Ma, S. J., Zhang, J. M., Li, Q. and Hu, G. H., “Effect of Mold Temperature on the Structures and Mechanical Properties of Micro-Injection Molded Polypropylene”, Mater. Des., 88, 245–251 (2015) 10.1016/j.matdes.2015.09.003Search in Google Scholar
Jiang, Z., Chen, Y. H. and Liu, Z., “The Morphology, Crystallization and Conductive Performance of a Polyoxymethylene/Carbon Nanotube Nanocomposite Prepared under Microinjection Molding Conditions”, J. Polym. Res., 21, 451–466 (2014) 10.1007/s10965-014-0451-2Search in Google Scholar
Kamal, M. R., Chu, J., Derdouri, S. and Hrymak, A., “Morphology of Microinjection Moulded Polyoxymethylene”, Plast. Rubber. Compos., 39, 332–341 (2010) 10.1179/174328910X12691245470518Search in Google Scholar
Li, D. X., Fei, G. X., Xia, H. S., Spencer, P. E. and Coates, P. D., “Micro-Contact Reconstruction of Adjacent Carbon Nanotubes in Polymer Matrix through Annealing-Induced Relaxation of Interfacial Residual Stress and Strain”, J. Appl. Polym. Sci., 132, 42416–42427 (2015) 10.1002/app.42610Search in Google Scholar
Liu, F., Guo, C., Wu, X., Qian, X., Liu, H. and Zhang, J., “Morphological Comparison of Isotactic Polypropylene Parts Prepared by Micro-Injection Molding and Conventional Injection Molding”, Polym. Adv. Tech., 23, 686–694 (2012) 10.1002/pat.1946Search in Google Scholar
Masato, D., Sorgato, M. and Lucchetta, G., “Analysis of the Influence of Part Thickness on the Replication of Micro-Structured Surfaces by Injection Molding”, Mater. Des., 95, 219–224 (2016) 10.1016/j.matdes.2016.01.115Search in Google Scholar
Shi, S. Y., Pan, Y. M., Lu, B., Zheng, G. Q., Liu, C. T., Dai, K. and Shen, C. Y., “Realizing the Simultaneously Improved Toughness and Strength of Ultra-Thin LLDPE Parts through Annealing”, Polymer, 54, 6843–6852 (2013) 10.1016/j.polymer.2013.10.020Search in Google Scholar
Wang, S. W., Wang, Z. W., Zhao, N., Jiang, J. and Li, Q., “A Novel Morphology Development of Micro-injection Molded Isotactic Polypropylene”, RSC. Adv., 5, 41608–41610 (2015) 10.1039/C5RA04626BSearch in Google Scholar
Wang, Y. M., Zhang, H. H., Li, M., Cao, W., Liu, C. T. and Shen, C. Y., “Orientation and Structural Development of Semicrystalline Poly(lactic acid) under Uniaxial Drawing Assessed by Infrared Spectroscopy and X-Ray Diffraction”, Polym. Test., 41, 163–171 (2015) 10.1016/j.polymertesting.2014.11.010Search in Google Scholar
Zhang, N., Su, Q. L., Choi, S. Y. and Michael, D. G., “Effects of Gate Design and Cavity Thickness on Filling, Morphology and Mechanical Properties of Microinjection”, Mater. Des., 83, 835–847 (2015) 10.1016/j.matdes.2015.06.012Search in Google Scholar
Zhang, R. Y., Yang, W., Zhang, Q. P., Xia, X. C., Zhu, C. X., He, S., Huang, Y. H., Liu, Z. Y. and Yang, M. B., “Hierarchical Crystalline Morphologies Induced by a Distinctly Different Melt Penetrating Process”, RSC. Adv., 5, 98299–98308 (2015) 10.1039/C5RA18885GSearch in Google Scholar
© 2017, Carl Hanser Verlag, Munich
Articles in the same Issue
- Contents
- Contents
- Editorial
- New Associate Editor for the Americas
- Regular Contributed Articles
- Effect of Flow Induced Orientation of Carbon Nanotubes on the Capillary Extrusion Behavior of Low-Density Polyethylene
- Mullins Effect under Compression Mode and its Reversibility of Thermoplastic Vulcanizate Based on Ethylene-Vinyl Acetate Copolymer/Styrene-Butadiene Rubber Blend
- Bio-Based Hybrid Polymers from Vinyl Ester Resin and Modified Palm Oil: Synthesis and Characterization
- Study on Crystal Form Transition and Non-Isothermal Crystallization of Glycidyl Methacrylate Grafted Isotactic Polybutene-1
- Flashing Method for Fabricating Micro Scale Fibers, Spheres, Porous and Condensed Polymer Structures
- Preparation and Performance Evaluation of SPEEK/Polyaniline Composite Membrane for Direct Methanol Fuel Cell
- Rotational Molding of Linear Low Density Polyethylene (LLDPE) Fumed Silica Nanocomposites
- Design Guidelines to Balance the Flow Distribution in Complex Profile Extrusion Dies
- Microstructure and Mechanical Properties of Nanocomposite Based on Polypropylene/Ethylene Propylene Diene Monomer/Graphene
- An Engineering Model that Simulates Pantographing Occurring in the Shaping Process of Reinforced Uncured Rubber Parts
- The Influence of Different Melt Temperatures on the Mechanical Properties of Injection Molded PA-12 and the Post Process Detection by Thermal Analysis
- Morphology and Thermal Behavior of TPU/PP Blends Modified with Maleic Anhydride Grafted SEBS-g-MA Block Copolymer
- Extrusion Blow Molding of Polymeric Blends Based on Thermotropic Liquid Crystalline Polymer and High Density Polyethylene
- Characterization of Stereocomplex Polylactide/Nanoclay Nanocomposites
- Attempts to Optimize the Dispersion State during Twin-Screw Extrusion of Polypropylene/Clay Nanocomposites
- Rapid Communications
- Improved Layer Mechanical Properties of Micro Injection Molded PP
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei-Kakou Abstracts
Articles in the same Issue
- Contents
- Contents
- Editorial
- New Associate Editor for the Americas
- Regular Contributed Articles
- Effect of Flow Induced Orientation of Carbon Nanotubes on the Capillary Extrusion Behavior of Low-Density Polyethylene
- Mullins Effect under Compression Mode and its Reversibility of Thermoplastic Vulcanizate Based on Ethylene-Vinyl Acetate Copolymer/Styrene-Butadiene Rubber Blend
- Bio-Based Hybrid Polymers from Vinyl Ester Resin and Modified Palm Oil: Synthesis and Characterization
- Study on Crystal Form Transition and Non-Isothermal Crystallization of Glycidyl Methacrylate Grafted Isotactic Polybutene-1
- Flashing Method for Fabricating Micro Scale Fibers, Spheres, Porous and Condensed Polymer Structures
- Preparation and Performance Evaluation of SPEEK/Polyaniline Composite Membrane for Direct Methanol Fuel Cell
- Rotational Molding of Linear Low Density Polyethylene (LLDPE) Fumed Silica Nanocomposites
- Design Guidelines to Balance the Flow Distribution in Complex Profile Extrusion Dies
- Microstructure and Mechanical Properties of Nanocomposite Based on Polypropylene/Ethylene Propylene Diene Monomer/Graphene
- An Engineering Model that Simulates Pantographing Occurring in the Shaping Process of Reinforced Uncured Rubber Parts
- The Influence of Different Melt Temperatures on the Mechanical Properties of Injection Molded PA-12 and the Post Process Detection by Thermal Analysis
- Morphology and Thermal Behavior of TPU/PP Blends Modified with Maleic Anhydride Grafted SEBS-g-MA Block Copolymer
- Extrusion Blow Molding of Polymeric Blends Based on Thermotropic Liquid Crystalline Polymer and High Density Polyethylene
- Characterization of Stereocomplex Polylactide/Nanoclay Nanocomposites
- Attempts to Optimize the Dispersion State during Twin-Screw Extrusion of Polypropylene/Clay Nanocomposites
- Rapid Communications
- Improved Layer Mechanical Properties of Micro Injection Molded PP
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei-Kakou Abstracts