Effect of total heat input on coaxiality of rotor shaft in laser cladding
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Shirui Guo
Shirui Guo is an associate professor and master supervisor of Zhongyuan University of Technology. At present, his research work mainly focuses on the laser additive manufacturing technology and laser surface modification technology.
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Junhao Yu
Junhao Yu received his master’s degree from Zhongyuan University of Technology. His research interests are mainly laser additive manufacturing technology and numerical simulation.
Lujun Cui is a professor master’s supervisor, a co-supervisor for Ph.D. students, an expert in project evaluation for the Ministry of Science and Technology, an expert in peer review for the National Natural Science Foundation of China, and an expert in Master’s and Ph.D. thesis evaluation for the Ministry of Education. His research interests are the mechatronics and measurement control technology, laser manufacturing, and intelligent manufacturing.
Yinghao Cui is a master supervisor of Zhongyuan University of Technology. His research interests include metal laser cladding manufacturing, including surface cladding of important mechanical structures, structural integrity evaluation with defects, repair and numerical simulation.
Xiaolei Li is a master supervisor of Zhongyuan University of Technology. His research interests include metal laser cladding manufacturing, solidification, phase transition, microstructure and property regulation, material characterization technology of metal materials.
Yongqian Chen is a master supervisor of Zhongyuan University of Technology. His research interests include the optimization and design of high-energy lasers, diamond composite laser additive manufacturing, and ultrafast laser micro-nano technicians.
Bo Zheng engages in Zhongyuan University of Technology. His research interests are mainly laser additive manufacturing technology.
Abstract
The total heat input by the laser directly affects the temperature distribution of the rotor shaft during the cladding process, and then affects its coaxiality. This article uses ANSYS for numerical simulation to study the effect of laser heat input on the deformation of the rotor shaft during laser cladding process. Simulate and analyze the temperature and stress fields inside the rotor shaft using thermal coupling. The results show that by changing the pitch, axial cladding width and laser irradiation duration to change the laser induced total heat input, a more uniform temperature distribution can be generated in the rotor shaft. The increase of temperature distribution uniformity can reduce the deformation of rotor shaft during cladding. Using a cladding equipment, iron based customized alloy powder was coated on the 45 steel rotor shaft for cladding experiments. And the mechanical properties and coaxiality of the rotor shaft after cladding were measured. The results showed that the hardness and wear resistance of the cladding layer were significantly improved compared to the substrate, and the changes in coaxiality of the rotor shaft were consistent with the simulation results, with relatively small errors. It is of great significance for repairing damaged rotor shafts.
Funding source: The Strength Enhancement Program for Advantageous Disciplines of Zhongyuan University of Technology “Key Discipline Teacher Support Program
Award Identifier / Grant number: No. GG202220
Funding source: Key Research and Development Project of Henan province
Award Identifier / Grant number: No:231111231200
Funding source: The Postgraduate Education Reform and Quality Improvement Project for School-Enterprise Joint Curriculum Construction of Zhongyuan University of Technology
Award Identifier / Grant number: No. LH202301
Funding source: Key Research and Development and Promotion Projects in Henan Province
Award Identifier / Grant number: No. 232102220051
Funding source: The Strength Enhancement Program for Advantageous Disciplines of Zhongyuan University of Technology “Key Discipline Development Program
Award Identifier / Grant number: No. FZ202204
Funding source: The Natural Science Foundation of Henan Province
Award Identifier / Grant number: No: 202300410514
Award Identifier / Grant number: No: 24A460029
About the authors
Shirui Guo is an associate professor and master supervisor of Zhongyuan University of Technology. At present, his research work mainly focuses on the laser additive manufacturing technology and laser surface modification technology.
Junhao Yu received his master’s degree from Zhongyuan University of Technology. His research interests are mainly laser additive manufacturing technology and numerical simulation.
Lujun Cui is a professor master’s supervisor, a co-supervisor for Ph.D. students, an expert in project evaluation for the Ministry of Science and Technology, an expert in peer review for the National Natural Science Foundation of China, and an expert in Master’s and Ph.D. thesis evaluation for the Ministry of Education. His research interests are the mechatronics and measurement control technology, laser manufacturing, and intelligent manufacturing.
Yinghao Cui is a master supervisor of Zhongyuan University of Technology. His research interests include metal laser cladding manufacturing, including surface cladding of important mechanical structures, structural integrity evaluation with defects, repair and numerical simulation.
Xiaolei Li is a master supervisor of Zhongyuan University of Technology. His research interests include metal laser cladding manufacturing, solidification, phase transition, microstructure and property regulation, material characterization technology of metal materials.
Yongqian Chen is a master supervisor of Zhongyuan University of Technology. His research interests include the optimization and design of high-energy lasers, diamond composite laser additive manufacturing, and ultrafast laser micro-nano technicians.
Bo Zheng engages in Zhongyuan University of Technology. His research interests are mainly laser additive manufacturing technology.
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Research ethics: Not applicable.
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Author contributions: The authors have accepted responsibility for the entire content of this manuscript and approved its submission.
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Competing interests: The authors state no conflict of interest.
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Research funding: This study was supported by the Key Research & Development and Promotion Projects in Henan Province (Grant No: 232102220051); Key Scientific Research Project of Colleges and Universities in Henan Province (Grant No: 24A460029); Key Research and Development Project of Henan province (Grant No: 231111231200); the Natural Science Foundation of Henan Province (Grant No: 202300410514); Project supported by the Strength Enhancement Program for Advantageous Disciplines of Zhongyuan University of Technology “Key Discipline Teacher Support Program” (Grant No: GG202220); and “Key Discipline Development Program” (Grant No: FZ202204); the Postgraduate Education Reform and Quality Improvement Project for Schoolenterprise Joint Curriculum Construction of Zhongyuan University of Technology (Grant No: LH202301).
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Data availability: The raw data can be obtained on request from the corresponding author.
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© 2023 Walter de Gruyter GmbH, Berlin/Boston
Artikel in diesem Heft
- Frontmatter
- User independent tool for the analysis of data from tensile testing for database systems
- Evaluation of corrugated core configuration effects on low-velocity impact response in metallic sandwich panels
- Effect of total heat input on coaxiality of rotor shaft in laser cladding
- Determination of characteristic properties of Co3O4 loaded LaFe x Al12−x O19 hexaaluminates
- Investigation on quasi-static axial crushing of Al/PVC foam-filled Al6063-T5 tubes
- Experimental analysis of the effects of different production directions on the mechanical characteristics of ABS, PLA, and PETG materials produced by FDM
- Interfacial microstructure and mechanical properties of Si3N4/Invar joints using Ag–Cu–In–Ti with Cu foil as an interlayer
- Properties of chemically foamed polypropylene materials for application to automobile interior door panels
- Tribological and thermal characteristics of copper-free brake friction composites
- Dry tribological behaviour of microwave-assisted sintered AA2024 matrix hybrid composites reinforced by TiC/B4C/nano-graphite particles
- Erosion rate of AA6082-T6 aluminum alloy subjected to erosive wear determined by the meta-heuristic (SCA) based ANFIS method
- Mechanical properties of elevator ropes and belts exposed to corrosion and elevated temperatures
- Variants of friction stir based processes: review on process fundamentals, material attributes and mechanical properties
- Performance of conventional and wiper CBN inserts under various cooling conditions in hard turning of AISI 52100 steel
Artikel in diesem Heft
- Frontmatter
- User independent tool for the analysis of data from tensile testing for database systems
- Evaluation of corrugated core configuration effects on low-velocity impact response in metallic sandwich panels
- Effect of total heat input on coaxiality of rotor shaft in laser cladding
- Determination of characteristic properties of Co3O4 loaded LaFe x Al12−x O19 hexaaluminates
- Investigation on quasi-static axial crushing of Al/PVC foam-filled Al6063-T5 tubes
- Experimental analysis of the effects of different production directions on the mechanical characteristics of ABS, PLA, and PETG materials produced by FDM
- Interfacial microstructure and mechanical properties of Si3N4/Invar joints using Ag–Cu–In–Ti with Cu foil as an interlayer
- Properties of chemically foamed polypropylene materials for application to automobile interior door panels
- Tribological and thermal characteristics of copper-free brake friction composites
- Dry tribological behaviour of microwave-assisted sintered AA2024 matrix hybrid composites reinforced by TiC/B4C/nano-graphite particles
- Erosion rate of AA6082-T6 aluminum alloy subjected to erosive wear determined by the meta-heuristic (SCA) based ANFIS method
- Mechanical properties of elevator ropes and belts exposed to corrosion and elevated temperatures
- Variants of friction stir based processes: review on process fundamentals, material attributes and mechanical properties
- Performance of conventional and wiper CBN inserts under various cooling conditions in hard turning of AISI 52100 steel
