Startseite Effect of tool rotation and welding speed on microstructural and mechanical properties of dissimilar AA6061-T6 and AA5083-H12 joint in friction stir welding
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Effect of tool rotation and welding speed on microstructural and mechanical properties of dissimilar AA6061-T6 and AA5083-H12 joint in friction stir welding

  • Nishant , Sanjay Kumar Jha und Prashant Prakash ORCID logo EMAIL logo
Veröffentlicht/Copyright: 3. Januar 2025
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International Journal of Materials Research
Aus der Zeitschrift International Journal of Materials Research Band 115 Heft 11-12

Abstract

The study investigates joining AA6061-T6 and AA5083-H12 aluminum alloys, each 6 mm thick, in a butt joint. It aims to analyze the impact of varying input parameters on the microstructural and mechanical properties of the joints. Three tool rotation speeds (900, 1,120, 1,400 rpm) and welding speeds (40, 63, 80 mm min−1) are examined. Temperature in the weld zone correlates with tool rotation speed positively and welding speed inversely. Initially, the average grain size in the stir zone decreases with increasing tool rotation (900–1,120 rpm) and welding speed (40–63 mm min−1), then increases with further increments (1,400 rpm, 80 mm min−1). Tensile strength increases by 7 % from 900 to 1,120 rpm but decreases by 19 % at 1,400 rpm. Similarly, it rises by 14 % from 40 to 63 mm min−1, then decreases by 6 % at 80 mm min−1. Optimal mechanical properties occur at 1,120 rpm and 63 mm min−1, with ductile mode failure identified in joints with higher efficiency.

Keywords: Friction stir welding; Tool rotation speed; Welding speed; Temperature generation; Mechanical properties
Corresponding author: Prashant Prakash, Department of Production and Industrial Engineering, Birla Institute of Technology, Mesra, Ranchi, Jharkhand 835215, India, E-mail:

Acknowledgments

The authors gratefully acknowledge the department of Production and Industrial Engineering Birla Institute of Technology, Mesra, Ranchi, India.

  1. Research ethics: Not applicable.

  2. Informed consent: Not applicable.

  3. Author contributions: The authors have accepted responsibility for the entire content of this manuscript and approved its submission.

  4. Use of Large Language Models, AI and Machine Learning Tools: None declared.

  5. Conflict of interest: The authors state no conflict of interest.

  6. Research funding: None declared.

  7. Data availability: The data that support the findings of this study are available in the manuscript. Missing data, if any, that support the findings of this study are available from the corresponding author, upon reasonable request.

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Received: 2024-02-15
Accepted: 2024-11-12
Published Online: 2025-01-03
Published in Print: 2024-11-26

© 2024 Walter de Gruyter GmbH, Berlin/Boston

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https://doi.org/10.1515/ijmr-2024-0071
Schlagwörter für diesen Artikel
Friction stir welding; Tool rotation speed; Welding speed; Temperature generation; Mechanical properties

Artikel in diesem Heft

  1. Frontmatter
  2. Editorial
  3. 5th International Conference on Processing and Characterization of Materials 2023 (ICPCM 2023)
  4. Original Papers
  5. Experimental studies on coal mine over-burden incorporated concrete as a sustainable substitute for fine aggregate in concrete construction
  6. A complex impedance spectroscopy study on PVDF/PANI/CoFe2O4 composites
  7. Optimizing electrical properties and efficiency of copper-doped CdS and CdTe solar cells through advanced ETL and HTL integration: a comprehensive experimental and numerical study
  8. Synthesis and characterization of hydroxyapatite from Ariidea fish bone as reinforcement material for (chios mastic gum: papyrus vaccine pollen) bio composite bony scaffold
  9. Optimization of the process parameter of lean-grade self-reducing pellets by surface response modelling
  10. From raw materials to functional material: synthesis and piezoelectric characterization of PIN–PT binary relaxor material
  11. Effect of ball milling on bulk MoS2 and the development of Al–MoS2 nanocomposites by powder metallurgy route
  12. Effect of beeswax on the physico-mechanical properties of poly (butylene adipate terephthalate)/poly lactic acid blend films
  13. Effect of Y2O3, TiO2, ZrO2 dispersion on oxidation resistance of W–Ni–Nb–Mo alloys
  14. Multifunctional characterisation of pressureless sintered Al2O3 –CaTiO3 nanocomposite
  15. Silicon–carbon superhydrophobic nano-structure for next generation semiconductor industry
  16. Interrelation between mechanical and electromagnetic radiation emission parameters with variable notch-width ratios under tensile fracture in silicon steel
  17. Effect of tool rotation and welding speed on microstructural and mechanical properties of dissimilar AA6061-T6 and AA5083-H12 joint in friction stir welding
  18. Effect of bentonite and molasses binder content on physical and mechanical properties of green and fired mill scale pellets
  19. FA-GGBFS based geopolymer concrete incorporating CMRW and SS as fine and coarse aggregates
  20. Characteristic study of intra woven green fibers for structural application
  21. An experimental investigation by electrochemical impedance spectroscopy for the study of mechanism of copper electrodeposition from an acidic bath
  22. Bažant-Le-Kirane Paradox of fatigue failure in engineering materials
  23. Thermal modeling and analysis of laser transmission welding of polypropylene: process mechanics and parameters
  24. The influence of welding modes on metallic structures processed through WAAM
  25. Ultrasonic metal welding of Al/Cu joints with Ni coating: parametric effects on joint performance and microstructural modifications
  26. News
  27. DGM – Deutsche Gesellschaft für Materialkunde
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