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Experimental studies on coal mine over-burden incorporated concrete as a sustainable substitute for fine aggregate in concrete construction

  • Biswajit Jena ORCID logo EMAIL logo , Nikhil P. Zade , Pradip Sarkar und Swapan Kumar Karak
Veröffentlicht/Copyright: 13. Dezember 2024
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International Journal of Materials Research
Aus der Zeitschrift International Journal of Materials Research Band 115 Heft 11-12

Abstract

The growing demand for sustainable construction has encouraged the exploration of utilizing industrial waste in cementitious materials, aiming to conserve natural resources and manage industrial waste efficiently. This study focuses on incorporating coal mine overburden (CMOB) as a substitute for natural fine aggregate in concrete mixes. The research systematically assesses concrete properties at curing ages of 28, 56, and 90 days. Laboratory tests are conducted to examine compressive strength, splitting tensile strength, flexural strength, and impact resistance of CMOB-incorporated concrete. Incorporating CMOB up to a 60 % replacement level enhances concrete strength, impact resistance, resistance to water penetrability, and microstructure. Optimal mechanical strength, enhanced impact resistance, and improved transport properties are achieved at this level, resulting in a 10–35 % increase in strength and a 13–29 % improvement in resistance to water penetrability compared to control concrete. Microstructural analysis indicates similarities in surface morphology and micro-cracks within the interfacial transition zone (ITZ) to normal concrete. Given the high water absorption of CMOB, the use of superplasticizers is advisable to maintain the desired workability. These findings support the practical utilization of CMOB in concrete applications, offering potential environmental and economic benefits.

Keywords: Coal mine over-burden; Impact resistance; ITZ; NDT; Strength activity index
Corresponding author: Biswajit Jena, Department of Civil Engineering, National Institute of Technology, Rourkela, Odisha 769008, India; and Department of Civil Engineering, DRIEMS University, Cuttack, Odisha, India, E-mail:

  1. Research ethics: Not applicable.

  2. Informed consent: Not applicable.

  3. Author contributions: The authors have accepted responsibility for the entire content of this manuscript and approved its submission. Detailed information about an individual author’s contribution is as follows: Biswajit Jena: Writing – original draft, Visualization, Methodology, investigation, Formal analysis, Data curation, Conceptualization. Nikhil P. Zade: Writing – original draft, Visualization, Supervision. Pradip Sarkar: Writing – original draft, Writing – review & editing Supervision, Conceptualization. Swapan Kumar Karak: Review & editing, Supervision, Conceptualization.

  4. Use of Large Language Models, AI and Machine Learning Tools: None declared.

  5. Conflict of interest: All other authors state no conflict of interest.

  6. Research funding: None declared.

  7. Data availability: The raw data can be obtained on request from the corresponding author.

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Received: 2024-02-07
Accepted: 2024-06-12
Published Online: 2024-12-13
Published in Print: 2024-11-26

© 2024 Walter de Gruyter GmbH, Berlin/Boston

Artikel in diesem Heft

  1. Frontmatter
  2. Editorial
  3. 5th International Conference on Processing and Characterization of Materials 2023 (ICPCM 2023)
  4. Original Papers
  5. Experimental studies on coal mine over-burden incorporated concrete as a sustainable substitute for fine aggregate in concrete construction
  6. A complex impedance spectroscopy study on PVDF/PANI/CoFe2O4 composites
  7. Optimizing electrical properties and efficiency of copper-doped CdS and CdTe solar cells through advanced ETL and HTL integration: a comprehensive experimental and numerical study
  8. Synthesis and characterization of hydroxyapatite from Ariidea fish bone as reinforcement material for (chios mastic gum: papyrus vaccine pollen) bio composite bony scaffold
  9. Optimization of the process parameter of lean-grade self-reducing pellets by surface response modelling
  10. From raw materials to functional material: synthesis and piezoelectric characterization of PIN–PT binary relaxor material
  11. Effect of ball milling on bulk MoS2 and the development of Al–MoS2 nanocomposites by powder metallurgy route
  12. Effect of beeswax on the physico-mechanical properties of poly (butylene adipate terephthalate)/poly lactic acid blend films
  13. Effect of Y2O3, TiO2, ZrO2 dispersion on oxidation resistance of W–Ni–Nb–Mo alloys
  14. Multifunctional characterisation of pressureless sintered Al2O3 –CaTiO3 nanocomposite
  15. Silicon–carbon superhydrophobic nano-structure for next generation semiconductor industry
  16. Interrelation between mechanical and electromagnetic radiation emission parameters with variable notch-width ratios under tensile fracture in silicon steel
  17. Effect of tool rotation and welding speed on microstructural and mechanical properties of dissimilar AA6061-T6 and AA5083-H12 joint in friction stir welding
  18. Effect of bentonite and molasses binder content on physical and mechanical properties of green and fired mill scale pellets
  19. FA-GGBFS based geopolymer concrete incorporating CMRW and SS as fine and coarse aggregates
  20. Characteristic study of intra woven green fibers for structural application
  21. An experimental investigation by electrochemical impedance spectroscopy for the study of mechanism of copper electrodeposition from an acidic bath
  22. Bažant-Le-Kirane Paradox of fatigue failure in engineering materials
  23. Thermal modeling and analysis of laser transmission welding of polypropylene: process mechanics and parameters
  24. The influence of welding modes on metallic structures processed through WAAM
  25. Ultrasonic metal welding of Al/Cu joints with Ni coating: parametric effects on joint performance and microstructural modifications
  26. News
  27. DGM – Deutsche Gesellschaft für Materialkunde
https://doi.org/10.1515/ijmr-2024-0054
Schlagwörter für diesen Artikel
Coal mine over-burden; Impact resistance; ITZ; NDT; Strength activity index

Artikel in diesem Heft

  1. Frontmatter
  2. Editorial
  3. 5th International Conference on Processing and Characterization of Materials 2023 (ICPCM 2023)
  4. Original Papers
  5. Experimental studies on coal mine over-burden incorporated concrete as a sustainable substitute for fine aggregate in concrete construction
  6. A complex impedance spectroscopy study on PVDF/PANI/CoFe2O4 composites
  7. Optimizing electrical properties and efficiency of copper-doped CdS and CdTe solar cells through advanced ETL and HTL integration: a comprehensive experimental and numerical study
  8. Synthesis and characterization of hydroxyapatite from Ariidea fish bone as reinforcement material for (chios mastic gum: papyrus vaccine pollen) bio composite bony scaffold
  9. Optimization of the process parameter of lean-grade self-reducing pellets by surface response modelling
  10. From raw materials to functional material: synthesis and piezoelectric characterization of PIN–PT binary relaxor material
  11. Effect of ball milling on bulk MoS2 and the development of Al–MoS2 nanocomposites by powder metallurgy route
  12. Effect of beeswax on the physico-mechanical properties of poly (butylene adipate terephthalate)/poly lactic acid blend films
  13. Effect of Y2O3, TiO2, ZrO2 dispersion on oxidation resistance of W–Ni–Nb–Mo alloys
  14. Multifunctional characterisation of pressureless sintered Al2O3 –CaTiO3 nanocomposite
  15. Silicon–carbon superhydrophobic nano-structure for next generation semiconductor industry
  16. Interrelation between mechanical and electromagnetic radiation emission parameters with variable notch-width ratios under tensile fracture in silicon steel
  17. Effect of tool rotation and welding speed on microstructural and mechanical properties of dissimilar AA6061-T6 and AA5083-H12 joint in friction stir welding
  18. Effect of bentonite and molasses binder content on physical and mechanical properties of green and fired mill scale pellets
  19. FA-GGBFS based geopolymer concrete incorporating CMRW and SS as fine and coarse aggregates
  20. Characteristic study of intra woven green fibers for structural application
  21. An experimental investigation by electrochemical impedance spectroscopy for the study of mechanism of copper electrodeposition from an acidic bath
  22. Bažant-Le-Kirane Paradox of fatigue failure in engineering materials
  23. Thermal modeling and analysis of laser transmission welding of polypropylene: process mechanics and parameters
  24. The influence of welding modes on metallic structures processed through WAAM
  25. Ultrasonic metal welding of Al/Cu joints with Ni coating: parametric effects on joint performance and microstructural modifications
  26. News
  27. DGM – Deutsche Gesellschaft für Materialkunde
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