Automated Mold Heating System Using High Frequency Induction with Feedback Temperature Control
-
K. Park
, Y. S. Seo und D. H. Sohn
Abstract
High frequency induction heating is an efficient means of rapidly heating a mold surface by means of electromagnetic induction. It was recently applied to the rapid heating of injection molds for a range of purposes. To implement high frequency induction for rapid mold heating, the heating conditions have to be set appropriately to obtain the desired range of mold temperatures. In the present study, a rapid mold heating system is developed. It consists of a high frequency power supply, induction coils, a robot system, temperature sensors and controllers. The mold surface temperature is measured using the temperature sensors, and this data is then fed back to the controller so as to control the heating time. This fully automated induction heating system with feedback temperature control is then implemented for the injection molding of a transparent part with multiple holes, resulting in great improvement in the surface appearance as well as the optical properties of the molded part.
References
Chang, P. C., Hwang, S. J. “Experimental Investigation of Infrared Rapid Surface Heating for Injection Molding”, J. Appl. Polym. Sci., 102, 3704–3713(2006), DOI: 10.1002/app.24515Suche in Google Scholar
Chen, M., et al., “Eliminating Flow Induced Birefringence and Minimizing Thermally Induced Residual Stresses in Injection Molded Parts”, Polym. Plast. Technol. Eng., 41, 491–503(2001), DOI: 10.1081/PPT-100002072Suche in Google Scholar
Chen, S. C., et al., “Dynamic Mold Surface Temperature Control Using Induction And Heater Heating Combined with Coolant Cooling”, Int. Polym. Proc., 5, 457–463(2006a)10.3139/217.0992Suche in Google Scholar
Chen, S. C., et al., “Rapid Mold Temperature Variation for Assisting the Micro Injection of High Aspect Ratio Micro-feature Parts Using Induction Heating Technology”, J. Micromech. Microeng., 16, 1783–1791(2006b), DOI: 10.1088/0960-1317/16/9/005Suche in Google Scholar
Eom, H., Park, K., “Fully-coupled Numerical Analysis of High Frequency Induction Heating for Thin-wall Injection Molding”, Polym. Plast. Technol. Eng., 48, 1070–1077(2009), DOI: 10.1080/03602550903092484Suche in Google Scholar
Fellahi, S., et al., “Weldlines in Injection-molded Parts – A Review”, Adv. Polym. Technol., 14, 169–195(1995), DOI: 10.1002/adv.1995.060140302Suche in Google Scholar
Kim, S., et al., “Injection Molding Nanoscale Features with the Aid of Induction Heating”, Polym. Plast. Technol. Eng., 46, 1031–1037(2007), DOI: 10.1080/03602550701522344Suche in Google Scholar
Kim, Y., et al., “Construction of Injection Mold with MEMS RTD Sensor and MEMS Heater for Micro/Nano Molding Process”, Japan. J. Appl. Phys., 44, 3591–3595(2005), DOI: 10.1143/JJAP.44.3591Suche in Google Scholar
Park, K., et al., “Numerical Simulation for Injection Molding with a Rapidly Heated Mold, Part II: Birefringence Prediction”, Polym. Plast. Technol. Eng., 45, 903–909(2006), DOI: 10.1080/03602550600718167Suche in Google Scholar
Park, K., et al., “Eliminating Weldlines of an Injection-molded Part with the Aid of High Frequency Induction Heating”, J. Mech. Sci. Technol., 24, 149–152(2010), DOI: 10.1007/s12206-009-1127-4Suche in Google Scholar
Park, K., Lee, S. I., “Localized Mold Heating with the Aid of Selective Induction for Injection Molding of High Aspect Ratio Micro-features”, J. Micromech. Microeng., 20, 035002(2010), DOI: 10.1088/0960-1317/20/3/035002Suche in Google Scholar
Rogers, J. K., “Asahi Offers Two Technologies: Bright Surface Molding and Gas Assist”, Modern Plastics, 69, 28–30(1992)Suche in Google Scholar
Wada, A., et al., U.K. Patent GB 2 081 171A (1982)Suche in Google Scholar
Yao, D., Kim, B., “Increasing Flow Length in Thin Wall Injection Molding Using a Rapidly Heated Mold”, Polym. Plast. Technol. Eng., 42, 819–832(2002), DOI: 10.1081/PPT-120014390Suche in Google Scholar
Yao, D., et al., “High Frequency Proximity Heating for Injection Molding Applications”, Polym. Eng. Sci, 42, 938–945(2006), DOI: 10.1002/pen.20548Suche in Google Scholar
Yao, D., et al., “Rapid Thermal Cycling of Injection Molds: An Overview on Technical Approaches and Applications”, Adv. Polym. Technol., 27, 235–255(2008), DOI: 10.1002/adv.20136Suche in Google Scholar
© 2011, Carl Hanser Verlag, Munich
Artikel in diesem Heft
- Contents
- Contents
- Regular Contributed Articles
- Applicability of the Impact Response Analysis Method for Reinforced Concrete Beams Mixed with Polyvinyl Alcohol Short Fibers
- Epoxy-Montmorillonite Nanocomposites Applied to Powder Coatings
- Direct Imprinting Using Magnetic Nickel Mold and Electromagnetism Assisted Pressure for Replication of Microstructures
- Automated Mold Heating System Using High Frequency Induction with Feedback Temperature Control
- The Prediction of Bowing Distortion of Film after Transverse Stretching with Consideration of Heated Air Flow in a Tenter
- The Influence of Injection Molding and Injection Compression Molding on Ultra-high Molecular Weight Polyethylene Polymer Microfabrication
- A Design-of-Experiment Study on the Microcellular Extrusion of Sub-critical CO2 Saturated PLA Pellets
- Optimization of Injection Molding Process for SGF and PTFE Reinforced PC Composites Using Response Surface Methodology and Simulated Annealing Approach
- Flow Visualisation in Co-rotating Twin Screw Extruders: Positron Emission Particle Tracking and Numerical Particle Trajectories
- The Influence of Melt and Process Parameters on the Quality and Occurrence of Part Defects in Water-assisted Injection Molded Tubes
- Model and Numerical Simulation for the Second Penetration in Water-assisted Injection Molding
- Influence of Extrusion Conditions on the Rheological Behavior of Nuclear Bituminized Waste Products
- Influence of Dicumyl Peroxide Content on Thermal and Mechanical Properties of Polylactide
- Rapid Communications
- Calculation of Average Residence Time in a Ko-kneader
- PPS-News
- PPS News
Artikel in diesem Heft
- Contents
- Contents
- Regular Contributed Articles
- Applicability of the Impact Response Analysis Method for Reinforced Concrete Beams Mixed with Polyvinyl Alcohol Short Fibers
- Epoxy-Montmorillonite Nanocomposites Applied to Powder Coatings
- Direct Imprinting Using Magnetic Nickel Mold and Electromagnetism Assisted Pressure for Replication of Microstructures
- Automated Mold Heating System Using High Frequency Induction with Feedback Temperature Control
- The Prediction of Bowing Distortion of Film after Transverse Stretching with Consideration of Heated Air Flow in a Tenter
- The Influence of Injection Molding and Injection Compression Molding on Ultra-high Molecular Weight Polyethylene Polymer Microfabrication
- A Design-of-Experiment Study on the Microcellular Extrusion of Sub-critical CO2 Saturated PLA Pellets
- Optimization of Injection Molding Process for SGF and PTFE Reinforced PC Composites Using Response Surface Methodology and Simulated Annealing Approach
- Flow Visualisation in Co-rotating Twin Screw Extruders: Positron Emission Particle Tracking and Numerical Particle Trajectories
- The Influence of Melt and Process Parameters on the Quality and Occurrence of Part Defects in Water-assisted Injection Molded Tubes
- Model and Numerical Simulation for the Second Penetration in Water-assisted Injection Molding
- Influence of Extrusion Conditions on the Rheological Behavior of Nuclear Bituminized Waste Products
- Influence of Dicumyl Peroxide Content on Thermal and Mechanical Properties of Polylactide
- Rapid Communications
- Calculation of Average Residence Time in a Ko-kneader
- PPS-News
- PPS News