Laser Sintering of High Temperature Resistant Polymers with Carbon Black Additives
-
T. Wagner
, T. Höfer , S. Knies and P. Eyerer
Abstract
Selective laser sintering (SLS) experiments with polyetherketone (PEK) and polyetheretherketone (PEEK) powders are described. The absorption behaviour of the polymer powders has been investigated with respect to the content of carbon black as an IR-absorber in the range from 0.03 to 0.1 wt.%. Laser sintering process studies have been carried out at room temperature using a Q-switched Nd:YAG laser system. The sintering depths of single layer substrates have been determined according to the process parameters, such as laser power, scanning speed and hatch distance. These process parameters have been optimised with the goal of achieving good structural integrity of the substrate. The influence of melt viscosity has been determined by comparing PEEK powders of low and standard melt viscosity. Scanning electron micrographs show the morphology of the original polymer powders and the laser sintered specimens. On the basis of the experimental results a qualitative SLS mechanism is proposed to describe the energy transfer from the carbon black particles to the surrounding polymer powder.
References
1 Kandis, M., Buckley, C. W., Bergman, T. L.: ASME121, p. 360 (1999).10.1115/1.2832689Search in Google Scholar
2 Murali, K., Chatterjee, A. N., Saha, P., Palai, R., Kumar, S., Roy, S. K., Mishra, P. K., Choudhury, A. R.: J. Mater. Process. Technol.136, p. 179 (2003).10.1016/S0924-0136(03)00150-XSearch in Google Scholar
3 Kathuria, Y. P.: Proc. Inst. Mech. Eng.214, p. 1 (2000).Search in Google Scholar
4 Stierlen, P.: Ph D Thesis, University of Stuttgart (2002).Search in Google Scholar
5 Childs, T. H. C., Berzins, M., Ryder, G. R., Tontowi, A.: Proc. Inst. Mech. Eng.213, p. 333 (1999).10.1243/0954405991516822Search in Google Scholar
6 Childs, T. H. C., Tontowi, A.: Proc. Inst. Mech. Eng.215, p. 1481 (2001).10.1243/0954405011519330Search in Google Scholar
7 Keller, B.: Ph D Thesis, University of Stuttgart (1998).Search in Google Scholar
8 Berzins, M., Childs, T. H. C., Ryder, G. R.: Ann. CRIP45(1), p. 187 (1996).10.1016/S0007-8506(07)63044-3Search in Google Scholar
9 Schmachtenberg, E., Alscher, G., Brüning, S.: Kunststoffe87, p. 773 (1997).Search in Google Scholar
10 Keller, B., Pfeifer, R., Su, W. N., Eyerer, P.: Proceedings of 9th Solid Freeform Fabrication Symposium, Austin (Texas) USA (1998).Search in Google Scholar
11 Steinberger, J., Shen, J., Manetsberger, K., Muellers, J.: Proceedings of 11th Solid Freeform Fabrication Symposium, Austin (Texas) USA (2000).Search in Google Scholar
12 Tan, K. H., Chua, C. K., Leong, K. F., Cheah, C. M., Cheang, P., Abu Bakar, M. S., Cha, S. W.: Biomaterials24, p. 3115 (2003).10.1016/S0142-9612(03)00131-5Search in Google Scholar
13 Chan, C. M., Cheng, C. L., Yuen, M.: Polym. Eng. Sci.37, p. 1127 (1997).10.1002/pen.11757Search in Google Scholar
14 Victrex PEEK properties handbook available at www.victrex.com.Search in Google Scholar
© 2004, Carl Hanser Verlag, Munich
Articles in the same Issue
- Contents
- Contents
- Editorial
- Polymer Processing Society at 20
- Mixing and Screw Extrusion
- Index for Simultaneous Dispersive and Distributive Mixing Characterization in Processing Equipment
- Determination of the Residence Time Distribution in Twin Screw Extruders via Free Radical Modification of PE
- On-line Visualization of PS/PP Melting Mechanisms in a Co-rotating Twin Screw Extruder
- Die Extrusion
- Influence of Filler Particle Geometry on Die Swell
- Reactive Processing
- Side Chain Extension of Maleated Polypropylene with Diamine
- Reactive Batch Mixing for Improved Silica-Silane Coupling
- Studies on NBR-ZDMA-OMMT Nanocomposites Prepared by Reactive Mixing Intercalation Method
- Fiber and Film
- High-speed Melt Spinning of Polyethylene terephthalate with Periodic Oscillation of Take-up Velocity
- A Constitutive Analysis of Extensional Flow of EVA Nanocomposites
- Laser Sintering
- Laser Sintering of High Temperature Resistant Polymers with Carbon Black Additives
- Molding
- Flow Visualization of Filling with Aid of Colored Billets During Impact Micro-Injection Molding
- Modelling of Cyclic 3-Dimensional Heat Transfer in Injection Moulding
- PPS News
- PPS News
Articles in the same Issue
- Contents
- Contents
- Editorial
- Polymer Processing Society at 20
- Mixing and Screw Extrusion
- Index for Simultaneous Dispersive and Distributive Mixing Characterization in Processing Equipment
- Determination of the Residence Time Distribution in Twin Screw Extruders via Free Radical Modification of PE
- On-line Visualization of PS/PP Melting Mechanisms in a Co-rotating Twin Screw Extruder
- Die Extrusion
- Influence of Filler Particle Geometry on Die Swell
- Reactive Processing
- Side Chain Extension of Maleated Polypropylene with Diamine
- Reactive Batch Mixing for Improved Silica-Silane Coupling
- Studies on NBR-ZDMA-OMMT Nanocomposites Prepared by Reactive Mixing Intercalation Method
- Fiber and Film
- High-speed Melt Spinning of Polyethylene terephthalate with Periodic Oscillation of Take-up Velocity
- A Constitutive Analysis of Extensional Flow of EVA Nanocomposites
- Laser Sintering
- Laser Sintering of High Temperature Resistant Polymers with Carbon Black Additives
- Molding
- Flow Visualization of Filling with Aid of Colored Billets During Impact Micro-Injection Molding
- Modelling of Cyclic 3-Dimensional Heat Transfer in Injection Moulding
- PPS News
- PPS News