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User independent tool for the analysis of data from tensile testing for database systems

  • Nima Babaei

    Nima Babaei, MSc, born in 1992, studied materials engineering. He works as scientific researcher and PhD candidate at the IEHK Steel Institute of RWTH Aachen University. He has professional experience in the field of alloy design, mechanical testing and hydrogen embrittlement.

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    , Jing Wang

    Jing Wang, MSc, born in 1991, studied materials engineering. He works as scientific researcher and PhD candidate at the IEHK Steel Institute of RWTH Aachen University. He has professional experience in the field of programming, material testing digitalization, cloud computing, and machine learning.

    , Elisabeth Kisseler

    Elisabeth Kisseler, MA, MSc, born in 1992, studied social sciences and environmental engineering. She works as scientific research assistant at the IEHK Steel Institute of RWTH Aachen University. She has professional experience in data analysis and programming.

    , Marc Ackermann

    Marc Ackermann, Dr.-Ing., born in 1989, studied Business Administration and Engineering: Materials and Process Engineering. He works as Postdoc at the IEHK Steel Institute of RWTH Aachen in the field of data-driven material description.

    , Sebastian Wipp

    Sebastian Wipp, Dr.-Ing., born in 1986, studied materials Engineering at RWTH Aachen University. Former head of materials characterization group.

    , Alexander Gramlich

    Alexander Gramlich, Dr.-Ing., born in 1991, studied materials engineering at RWTH Aachen University and Oxford University. In his current position at the IEHK Steel Institute he works as a group-leader for materials characterization and as Postdoc for sustainable steel design.

    und Ulrich Krupp

    Ulrich Krupp, Prof. Dr.-Ing., born in 1968, studied mechanical engineering at Siegen University. He has been studying process microstructure properties of metallic materials at various places and is currently the head of IEHK Steel Institute at RWTH Aachen University.

Veröffentlicht/Copyright: 9. Januar 2024
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Abstract

Data streams in science and economy are becoming increasingly automatized. This has various advantages compared to previous, user-dependent analyses, in which the same results are analyzed differently by different persons. Even though these differences are only of a certain degree, they can lead to false estimations of underlying material and process parameters as well as to missing comparability. In order to automatize previously user-dependent processes in the analysis of material tests, a modular database management system, called idCarl, has been developed. This system places a module as analysis pipeline between the experimental machine and the database. The database management system can be expanded with diverse modules, enabling the generation of user-independent data, which are fed automatically into the database. To provide an example, a module is applied to the common procedure of tensile testing based on DIN EN ISO 6892 and CWA 15261-2. The module determines automatically Young’s modulus and other parameters derived thereof. The method for determining the measurement uncertainties of the Young’s modulus is improved and compatibility with the “Guide to the expression of uncertainty in measurement” (GUM) is achieved. The existing method in ISO and CWA standards provides in some cases an underestimation of about 112 %.


Corresponding author: Nima Babaei, Steel Institute, RWTH Aachen University, Intzestraße 1, 52072 Aachen, Germany, E-mail:

About the authors

Nima Babaei

Nima Babaei, MSc, born in 1992, studied materials engineering. He works as scientific researcher and PhD candidate at the IEHK Steel Institute of RWTH Aachen University. He has professional experience in the field of alloy design, mechanical testing and hydrogen embrittlement.

Jing Wang

Jing Wang, MSc, born in 1991, studied materials engineering. He works as scientific researcher and PhD candidate at the IEHK Steel Institute of RWTH Aachen University. He has professional experience in the field of programming, material testing digitalization, cloud computing, and machine learning.

Elisabeth Kisseler

Elisabeth Kisseler, MA, MSc, born in 1992, studied social sciences and environmental engineering. She works as scientific research assistant at the IEHK Steel Institute of RWTH Aachen University. She has professional experience in data analysis and programming.

Marc Ackermann

Marc Ackermann, Dr.-Ing., born in 1989, studied Business Administration and Engineering: Materials and Process Engineering. He works as Postdoc at the IEHK Steel Institute of RWTH Aachen in the field of data-driven material description.

Sebastian Wipp

Sebastian Wipp, Dr.-Ing., born in 1986, studied materials Engineering at RWTH Aachen University. Former head of materials characterization group.

Alexander Gramlich

Alexander Gramlich, Dr.-Ing., born in 1991, studied materials engineering at RWTH Aachen University and Oxford University. In his current position at the IEHK Steel Institute he works as a group-leader for materials characterization and as Postdoc for sustainable steel design.

Ulrich Krupp

Ulrich Krupp, Prof. Dr.-Ing., born in 1968, studied mechanical engineering at Siegen University. He has been studying process microstructure properties of metallic materials at various places and is currently the head of IEHK Steel Institute at RWTH Aachen University.

Acknowledgments

The authors wish to acknowledge the Shougang Group for providing and sharing the chemical compositions of two steel grades DH9800 and PH1800.

  1. Research ethics: Not applicable.

  2. Author contributions: The authors have accepted responsibility for the entire content of this manuscript and approved its submission.

  3. Competing interests: The authors state no conflict of interest.

  4. Research funding: Funded by the Deutsche Forschungsgemeinschaft (DFG, German Research 393 Foundation) under Germany’s Excellence Strategy – EXC 2023 Internet of Production – 394 390621612. Website: https://www.iop.rwth-aachen.de.

  5. Data availability: The raw data can be obtained on request from the corresponding author.

Appendix

Table A1 presents the chemical composition of investigated alloys.

Table A1:

Chemical composition of the investigated materials. Alloying contents presented in weight percent.

Alloy C Si Mn P S Cr Ni Mo N Trace elements Fe
DH980 0.19 0.5 2.1 0.3 0.6–0.9 Al bal.
0.22 0.7 2.3 0.5 0.03–0.05 Nb
PH1800 0.3 0.1 1.2 0.1 0.03–0.05 Nb bal.
0.45 0.3 1.5 0.3 0.1–0.3 V
0.01–0.04 Ti
1.4301 [25] 17.5 8.0 bal.
(AISI 304) 0.07 1.0 2.0 0.045 0.03 19.5 10.5 0.11
1.4310 [25] 0.05 16.00 6.00 bal.
(AISI 301) 0.15 2.0 2.0 0.045 0.015 19.00 9.50 0.80 0.11

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Published Online: 2024-01-09
Published in Print: 2024-02-26

© 2023 Walter de Gruyter GmbH, Berlin/Boston

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