Home Microstructure and mechanical properties of AISI 304/DUROSTAT 500 steel double-sided TIG welds
Article
Licensed
Unlicensed Requires Authentication

Microstructure and mechanical properties of AISI 304/DUROSTAT 500 steel double-sided TIG welds

  • Tanju Teker EMAIL logo and Ahmet Günes

    Ahmet Günes, born in 1983, graduated from Metal Teacher, Zonguldak Karaelmas University, Turkey, in 2009. He received his M.Sc. degrees from Adıyaman University, Turkey, in 2020. He is currently studying in Hasan Hüseyin Akdoğan Vocational and Technical Anatolian School, Nizip, Gaziantep. His research interests include welding methods.

Published/Copyright: August 5, 2022
Become an author with De Gruyter Brill

Abstract

In this study, AISI 304 stainless steel and DUROSTAT 500 steel are combined using TIG double-sided arc welding. Microstructural differences of welded joints were researched by using a scanning electron microscope (SEM), an optical microscope, and electron backscattered diffraction. Mechanical properties of welded joints were investigated by microhardness, notch impact, and tensile tests. In addition, fracture surface morphology was evaluated using a SEM. The current power had a major impress on bead and hourglass shape. Maximum tensile resistance (677 MPa) was achieved at a welding time of 0.21 (m·min−1) at 460 (A) current, and the impact energy (116 J) was obtained. The weld metal consisted 41 wt% cementite, 25 wt% chromium carbide, 20 wt% martensite, and 14 wt% tetrataenite phases. With the increase in the current voltage, both bead and penetration sizes increased.


Corresponding author: Tanju Teker, Faculty of Technology, Department of Manufacturing Engineering, Sivas Cumhuriyet University, 58140, Sivas, Turkey, E-mail:

About the author

Ahmet Günes

Ahmet Günes, born in 1983, graduated from Metal Teacher, Zonguldak Karaelmas University, Turkey, in 2009. He received his M.Sc. degrees from Adıyaman University, Turkey, in 2020. He is currently studying in Hasan Hüseyin Akdoğan Vocational and Technical Anatolian School, Nizip, Gaziantep. His research interests include welding methods.

  1. Author contributions: All authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: This study was supported by the Adıyaman University Scientific Research Project Unit (Grant number: MUFYL/2019-001).

  3. Conflict of interest statement: The authors declare no conflicts of interest regarding this article.

References

[1] T. Sakthivel, M. Vasudevan, K. Laha et al.., “Comparison of creep rupture behaviour of type 316L(N) austenitic stainless steel joints welded by TIG and activated TIG welding processes,” Mater. Sci. Eng., A, vol. 528, nos. 22–23, pp. 6971–6980, 2011. https://doi.org/10.1016/j.msea.2011.05.052.Search in Google Scholar

[2] H. Fujii, T. Sato, S. Lua, and K. Nogi, “Development of an advanced A-TIG (AA-TIG) welding method by control of marangoni convection,” Mater. Sci. Eng., A, vol. 495, nos. 1–2, pp. 296–303, 2008. https://doi.org/10.1016/j.msea.2007.10.116.Search in Google Scholar

[3] Y. Zhang, J. Huang, Z. Ye, Z. Cheng, J. Yang, and S. Chen, “Influence of welding parameters on the IMCs and the mechanical properties of Ti/Al butt joints welded by MIG/TIG double-sided arc welding-brazing,” J. Alloys Compd., vol. 747, pp. 764–771, 2018. https://doi.org/10.1016/j.jallcom.2018.03.119.Search in Google Scholar

[4] J. J. Smith and R. A. Farrar, “Influence of microstructure and composition on mechanical properties of some AISI 300 series weld metals,” Int. Mater. Rev., vol. 38, no. 1, pp. 25–51, 1993. https://doi.org/10.1179/imr.1993.38.1.25.Search in Google Scholar

[5] P. V. S. S. Sridhar, P. Biswas, and P. Mahanta, “Effect of process parameters on bead geometry, tensile and microstructural properties of double-sided butt submerged arc welding of SS 304 austenitic stainless steel,” J. BRAZ. SOC. MECH. SCI., vol. 42, pp. 551, 2020. https://doi.org/10.1007/s40430-020-02636-4.Search in Google Scholar

[6] Y. M. Zhang, C. Pan, and A. T. Male, “Welding of austenitic stainless steel using double sided arc welding process,” Mater. Sci. Technol., vol. 17, no. 10, pp. 1280–1284, 2001. https://doi.org/10.1179/026708301101509205.Search in Google Scholar

[7] C. Yang, H. Zhang, J. Zhong, Y. Chen, and S. Chen, “The effect of DSAW on preheating temperature in welding thick plate of high-strength low-alloy steel,” Int. J. Adv. Manuf. Syst., vol. 71, pp. 421–428, 2014. https://doi.org/10.1007/s00170-013-5287-0.Search in Google Scholar

[8] W. Qiang and K. Wang, “Shielding gas effects on double-sided synchronous autogenous GTA weldability of high nitrogen austenitic stainless steel,” J. Mater. Process. Technol., vol. 250, pp. 169–181, 2017. https://doi.org/10.1016/j.jmatprotec.2017.07.021.Search in Google Scholar

[9] Y. M. Zhang, C. Pan, and A. T. Male, “Improved microstructure and properties of 6061 aluminum alloy weldments using a double-sided arc welding process,” Metall. Mater. Trans., vol. 31, pp. 2537–2543, 2000. https://doi.org/10.1007/s11661-000-0198-8.Search in Google Scholar

[10] A. Elmesalamy, J. A. Francis, and L. Li, “A comparison of residual stresses in multi pass narrow gap laser welds and gas-tungsten arc welds in AISI 316L stainless steel,” Int. J. Pres. Ves. Pip., vol. 113, pp. 49–59, 2014. https://doi.org/10.1016/j.ijpvp.2013.11.002.Search in Google Scholar

[11] T. Teker, E. M. Karakurt, and F. Demir, “Mechanical property effects of symmetrical hour glass shapes formed during double-sided TIG keyhole arc welding of AISI1040 joints,” Mater. Test., vol. 59, no. 6, pp. 524–529, 2017. https://doi.org/10.3139/120.111041.Search in Google Scholar

[12] Y. Feng, Z. Luo, Z. Liu, Y. Li, Y. Luo, and Y. Huang, “Keyhole gas tungsten arc welding of AISI 316L stainless steel,” Mater. Des., vol. 85, pp. 24–31, 2015. https://doi.org/10.1016/j.matdes.2015.07.011.Search in Google Scholar

[13] S. Kumar and A. Shahi, “Effect of heat input on the microstructure and mechanical properties of gas tungsten arc welded AISI 304 stainless steel joints,” Mater. Des., vol. 32, no. 6, pp. 3617–3623, 2011. https://doi.org/10.1016/j.matdes.2011.02.017.Search in Google Scholar

[14] Y. Kwon and D. C. Weckman, “Double sided arc welding of AA5182 aluminium alloy sheet,” Sci. Technol. Weld. Join., vol. 13, no. 6, pp. 485–495, 2008. https://doi.org/10.1179/174329308X271715.Search in Google Scholar

[15] G. Lothongkum, P. Chaumbai, and P. Bhandhubanyong, “Study on the effects of pulsed TIG welding parameters on delta-ferrite content, shape factor and bead quality in orbital welding of AISI 316 L stainless steel plate,” J. Mater. Process. Technol., vol. 110, no. 2, pp. 233–238, 2001. https://doi.org/10.1016/S0924-0136(00)00875-X.Search in Google Scholar

[16] R. Unnikrishnan, K. S. N. S. Idury, T. P. Ismail et al.., “Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments,” Mater. Charact., vol. 93, pp. 10–23, 2014. https://doi.org/10.1016/j.matchar.2014.03.013.Search in Google Scholar

[17] S. W. Shyu, H. Y. Huang, K. H. Tseng, and C. P. Chou, “Study of the performance of stainless steel A-TIG welds,” J. Mater. Eng. Perform., vol. 17, pp. 193–201, 2008. https://doi.org/10.1007/s11665-007-9139-7.Search in Google Scholar

[18] K. H. Tseng and C. P. Chou, “Effect of pulsed gas tungsten arc welding on angular distortion in austenitic stainless steel weldments,” Sci. Technol. Weld. Join., vol. 6, no. 3, pp. 149–153, 2001. https://doi.org/10.1179/136217101101538686.Search in Google Scholar

[19] J. C. Lippold and D. J. Kotecki, Welding Metallurgy and Weldability of Stainless Steels, New York, Wiley, 2005, pp. 80–120.Search in Google Scholar

[20] V. J. Badheka, R. Basu, J. Omale, and J. Jzpunar, “Microstructural aspects of TIG and A-TIG welding process of dissimilar steel grades and correlation to mechanical behavior,” Trans. Indian Inst. Met., vol. 69, pp. 1765–1773, 2016. https://doi.org/10.1007/s12666-016-0836-5.Search in Google Scholar

[21] T. Teker and D. Gencdogan, “Heat affected zone and weld metal analysis of HARDOX 450 and ferritic stainless steel double sided TIG-joints,” Mater. Test., vol. 63, no. 10, pp. 923–928, 2021. https://doi.org/10.1515/mt-2021-0022.Search in Google Scholar

[22] F. J. Santos, G. B. Dutra, and T. V. Cunha, “Microstructural and mechanical evaluation of a dissimilar joining between SAE 1020 and AISI 304 steel obtained via ultra-high-frequency-pulsed GTAW,” J. Braz. Soc. Mech. Sci. Eng., vol. 41, p. 26, 2019. https://doi.org/10.1007/s40430-018-1534-5.Search in Google Scholar

Published Online: 2022-08-05
Published in Print: 2022-08-26

© 2022 Walter de Gruyter GmbH, Berlin/Boston

Articles in the same Issue

  1. Frontmatter
  2. Effect of heat treatment on the electrical and mechanical properties of a Cu–Ni–Si cast alloy
  3. Effect of isothermal heat treatments under Ms temperature on the microstructures and mechanical properties of commercial high-silicon spring steel
  4. Effect of austenitizing temperature on microstructure and properties of a high-speed cobalt steel
  5. Effect of hot rolling process parameters on the microstructure and mechanical properties of continuously cooled low-carbon high-strength low-alloy (HSLA) steel
  6. Mechanical and tribological properties of a WC-based HVOF spray coated brake disc
  7. Microstructure and mechanical properties of AISI 304/DUROSTAT 500 steel double-sided TIG welds
  8. A Nelder Mead-infused INFO algorithm for optimization of mechanical design problems
  9. Modeling of hexagonal honeycomb hybrids for variation of Poisson’s ratio
  10. Effect of elevated test temperature on the tensile strength and failure mechanism of hot-pressed dissimilar joints of laser ablation-treated AA5754-H111 and thermoplastic composite
  11. Steel shot peening effects on friction stir welded AA2014-T6 aluminum alloys
  12. Improvement of incremental sheet metal forming with the help of a pressurised fluid system
  13. Nugget formation, microstructural features and strength of resistance spot welded cold-rolled dual-phase steel lap joints for automotive applications
  14. African vultures optimization algorithm for optimization of shell and tube heat exchangers
  15. Effect of welding current on properties of activated gas tungsten arc super duplex stainless steel welds
Downloaded on 11.9.2025 from https://www.degruyterbrill.com/document/doi/10.1515/mt-2022-0033/html
Scroll to top button