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Experimental Investigation of the Magnetic Abrasive Finishing of SS310s

  • Kandasamy Suganeswaran

    Dr. Kandasamy Suganeswaran is an Assistant Professor in the Department of Mechatronics Engineering at Kongu Engineering College, Tamil Nadu, India. He obtained his Ph.D. degree from Anna University, Chennai. He specializes in materials characterization, surface modification and automotive technology.

     EMAIL logo     , Rathinasamy Parameshwaran

    Dr. Rathanasamy Parameshwaran is a Professor in the Department of Mechatronics Engineering at Kongu Engineering College, Tamil Nadu, India. He obtained his Ph.D. degree from Anna University, Chennai. He specializes in materials science, manufacturing processes, surface coating, and optimization techniques.

         , Thangamuthu Mohanraj

    Dr. Thangamuthu Mohanraj, born in 1988, is an Assistant Professor in the Department of Mechanical Engineering at Amrita School of Engineering, Coimbatore, Amrita Vishwa Vidyapeetham, India. He obtained his Ph.D. degree from Anna University, Chennai in 2018. He specializes in mechatronics, sensors and signal processing, sensor fusion, optimization and condition monitoring.

         , Balasubramaniyam Meenakshipriya

    Dr. Balasubramaniam Meenakshipriya is a Professor in the Department of Mechatronics Engineering at Kongu Engineering College, Tamil Nadu, India. She obtained her Ph.D. degree from Anna University, Chennai. She specializes in mechatronics, sensors, control engineering, optimization and artificial intelligence.

         und Nagarajan Nithyavathy

    Dr. Nagarajan Nithyavathy is a Professor in the Department of Mechatronics Engineering at Kongu Engineering College, Tamil Nadu, India. She obtained her Ph.D. degree from Anna University, Chennai. She is specialized in mechatronics, nanotechnology, control engineering, ceramic materials, optimization and artificial intelligence.
Veröffentlicht/Copyright: 11. September 2021
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Abstract

Magnetic abrasive finishing (MAF), an unconventional process, enhances the surface finish of a material. The current research focuses on its use with SS310s. The finite element analysis (FEA) result shows the effect of control parameters on the magnetic flux density. In FEA analysis, it was decided to maintain an air gap of 1.5-2 mm and a voltage of 10-20 V. A response surface methodology (RSM) desirability function is used to identify the optimal process parameters. Experiments are conducted for optimizing the process parameters like voltage, rotational speed, machining gap, mixing ratio, and mesh number to enhance the material removal rate (MRR) and surface roughness (Ra). A series of 62 experiments are conducted using optimized process parameters at different levels. Moreover, analysis of variance (ANOVA) is used to identify the percentage contribution of each process parameter in %ΔRa and MRR. From this, the mesh number of the abrasives plays an important role in the finishing process owing to the increased number of cutting edges and because of the uniform normal force (Fn) distribution. The optical microscopic image result and the wear test confirms that the surface finish of SS310s has been improved using MAF.

Keywords: Magnetic abrasive finishing; flux; density; voltage; current; ANOVA; wear testing
Kandhasamy Suganeswaran Department of Mechatronics Engineering Kongu Engineering College Perundurai 638060, Erode, Tamilnadu, India.

About the authors

Dr. Kandasamy Suganeswaran

Dr. Kandasamy Suganeswaran is an Assistant Professor in the Department of Mechatronics Engineering at Kongu Engineering College, Tamil Nadu, India. He obtained his Ph.D. degree from Anna University, Chennai. He specializes in materials characterization, surface modification and automotive technology.

Dr. Rathinasamy Parameshwaran

Dr. Rathanasamy Parameshwaran is a Professor in the Department of Mechatronics Engineering at Kongu Engineering College, Tamil Nadu, India. He obtained his Ph.D. degree from Anna University, Chennai. He specializes in materials science, manufacturing processes, surface coating, and optimization techniques.

Dr. Thangamuthu Mohanraj

Dr. Thangamuthu Mohanraj, born in 1988, is an Assistant Professor in the Department of Mechanical Engineering at Amrita School of Engineering, Coimbatore, Amrita Vishwa Vidyapeetham, India. He obtained his Ph.D. degree from Anna University, Chennai in 2018. He specializes in mechatronics, sensors and signal processing, sensor fusion, optimization and condition monitoring.

Dr. Balasubramaniyam Meenakshipriya

Dr. Balasubramaniam Meenakshipriya is a Professor in the Department of Mechatronics Engineering at Kongu Engineering College, Tamil Nadu, India. She obtained her Ph.D. degree from Anna University, Chennai. She specializes in mechatronics, sensors, control engineering, optimization and artificial intelligence.

Dr. Nagarajan Nithyavathy

Dr. Nagarajan Nithyavathy is a Professor in the Department of Mechatronics Engineering at Kongu Engineering College, Tamil Nadu, India. She obtained her Ph.D. degree from Anna University, Chennai. She is specialized in mechatronics, nanotechnology, control engineering, ceramic materials, optimization and artificial intelligence.

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Published Online: 2021-09-11
Published in Print: 2021-09-30

© 2021 Walter de Gruyter GmbH, Berlin/Boston, Germany

Artikel in diesem Heft

  1. Frontmatter
  2. Materials Testing for Joining and Additive Manufacturing Applications
  3. Effect of post-weld heat treatment on microstructure and corrosion properties of multi-layer super duplex stainless steel welds
  4. Mechanical testing/Numerical simulations
  5. Nonlinear buckling behavior of hybrid composites with different notch types
  6. Corrosion testing/Fatigue testing
  7. Effects of chromic acid anodizing on fatigue behavior of 7050 T7451 aluminum alloy
  8. Mechanical Testing
  9. Strength of carbon fiber/epoxy in sea water
  10. Testing of mechanical butt joints in composite structures
  11. Wear Testing
  12. Effects of grain size on the performance of brake linings with Al2O3 additives
  13. Materials Testing for Joining and Additive Manufacturing Applications
  14. Effect of double-sided friction stir welding on the mechanical and microstructural characteristics of AA5754 aluminium alloy
  15. Wear Testing
  16. Effect of artificial aging on the tribological properties of an Al-25Zn-1Mg alloy
  17. Materialography
  18. Fine structure of low-carbon steel after electrolytic plasma treatment
  19. Wear Testing
  20. Effect of substrate surface roughness on the wear of molybdenum disulphate coated rolling contact bearings
  21. Materials Testing for Cultural and Industrial Heritage
  22. Health detection techniques for historic structures
  23. Fatigue Testing
  24. Resistance to cracking of concrete containing waste rubber aggregates under cyclic loading using the acoustic emission technique
  25. Materials Testing for Civil Engineering Applications
  26. Elaboration and characterization of extruded clay bricks with light weight date palm fibers
  27. Wear Testing
  28. Experimental Investigation of the Magnetic Abrasive Finishing of SS310s
https://doi.org/10.1515/mt-2021-0014
Schlagwörter für diesen Artikel
Magnetic abrasive finishing; flux; density; voltage; current; ANOVA; wear testing

Artikel in diesem Heft

  1. Frontmatter
  2. Materials Testing for Joining and Additive Manufacturing Applications
  3. Effect of post-weld heat treatment on microstructure and corrosion properties of multi-layer super duplex stainless steel welds
  4. Mechanical testing/Numerical simulations
  5. Nonlinear buckling behavior of hybrid composites with different notch types
  6. Corrosion testing/Fatigue testing
  7. Effects of chromic acid anodizing on fatigue behavior of 7050 T7451 aluminum alloy
  8. Mechanical Testing
  9. Strength of carbon fiber/epoxy in sea water
  10. Testing of mechanical butt joints in composite structures
  11. Wear Testing
  12. Effects of grain size on the performance of brake linings with Al2O3 additives
  13. Materials Testing for Joining and Additive Manufacturing Applications
  14. Effect of double-sided friction stir welding on the mechanical and microstructural characteristics of AA5754 aluminium alloy
  15. Wear Testing
  16. Effect of artificial aging on the tribological properties of an Al-25Zn-1Mg alloy
  17. Materialography
  18. Fine structure of low-carbon steel after electrolytic plasma treatment
  19. Wear Testing
  20. Effect of substrate surface roughness on the wear of molybdenum disulphate coated rolling contact bearings
  21. Materials Testing for Cultural and Industrial Heritage
  22. Health detection techniques for historic structures
  23. Fatigue Testing
  24. Resistance to cracking of concrete containing waste rubber aggregates under cyclic loading using the acoustic emission technique
  25. Materials Testing for Civil Engineering Applications
  26. Elaboration and characterization of extruded clay bricks with light weight date palm fibers
  27. Wear Testing
  28. Experimental Investigation of the Magnetic Abrasive Finishing of SS310s
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