Startseite Investigation of the friction behavior of plasma spray Mo/NiCrBSi coated brake discs
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Investigation of the friction behavior of plasma spray Mo/NiCrBSi coated brake discs

  • Halil Kılıç

    Dr. Halil Kılıç, born in 1986, studied Mechanical Engineering at the University of Trakya, Turkey. In 2011, he became a Research Assistant at the Department of Machine, Technical Sciences Vocational School at Kırklareli University, Turkey. From 2015 to 2020, he studied and received his Doctorate at the Institute of Science and Technology I. He concentrates on the coating and brake friction materials optimization.

     EMAIL logo     , Cenk Mısırlı

    Dr. Cenk Mısırlı, born in 1978, studied Mechanical Engineering at the University of Trakya, Turkey. In 1999, he became a Research Assistant at the Faculty of Engineering at Trakya University, Turkey. From 2001 to 2006, he studied and received his Doctorate at the Institute of Science and Technology I. He has been Associate Professor in the Engineering Faculty of Trakya University, Edirne, Turkey, since 2017. He concentrates on the composite materials, friction and coating.

         und İbrahim Mutlu

    Prof. Dr. İbrahim Mutlu, born in 1969, r eceived his BSc from the Technical Education Faculty of Fırat University, Elazığ, Turkey, in 1992, his MSc and PhD in Technical Education Sakarya University, Adapazarı, Turkey, in 1996 and 2002, respectively. He has been Professor in the Technology Faculty of Afyon Kocatepe University, Afyonkarahisar, Turkey, since 2015. His working group focuses on the field of brake systems, coating, brake friction materials and optimization.
Veröffentlicht/Copyright: 31. März 2021
Veröffentlichen auch Sie bei De Gruyter Brill
Manuskript einreichen Informationen für Autor*innen
Materials Testing
Aus der Zeitschrift Materials Testing Band 63 Heft 3

Abstract

This paper presents the findings of comparative research conducted to find out the braking performance of a Mo/NiCrBSi coated automobile brake disc. The friction and wear behavior of the Mo/NiCrBSi coating (CD) used for the disc material was evaluated using a laboratory scale disc-pad dynamometer and compared with a reference disc (RD). The coating was deposited by means of the atmospheric plasma spray process on a grey cast iron substrate. Braking tests were performed according to the SAE-J2430 test standard. Disc microstructures were characterized by SEM and XRD. It was found that the bonding strength was good with an infinite rating between the accumulated coating layer and the substrate. The results show that the coated brake disc has a comparable coefficient of friction and that the amount of wear is lower than that of the reference disc. The addition of ductile phases to the disc coating was beneficial in reducing the coefficient of friction to an acceptable degree and also effectively improving wear resistance.

Keywords: Brake disc; coating; plasma spray; sliding wear; friction
Dr. Halil Kılıç Department of Machine Technical Sciences Vocational School Kırklareli University, 39060 Kırklareli, Turkey

About the authors

Dr. Halil Kılıç

Dr. Halil Kılıç, born in 1986, studied Mechanical Engineering at the University of Trakya, Turkey. In 2011, he became a Research Assistant at the Department of Machine, Technical Sciences Vocational School at Kırklareli University, Turkey. From 2015 to 2020, he studied and received his Doctorate at the Institute of Science and Technology I. He concentrates on the coating and brake friction materials optimization.

Dr. Cenk Mısırlı

Dr. Cenk Mısırlı, born in 1978, studied Mechanical Engineering at the University of Trakya, Turkey. In 1999, he became a Research Assistant at the Faculty of Engineering at Trakya University, Turkey. From 2001 to 2006, he studied and received his Doctorate at the Institute of Science and Technology I. He has been Associate Professor in the Engineering Faculty of Trakya University, Edirne, Turkey, since 2017. He concentrates on the composite materials, friction and coating.

Prof. Dr. İbrahim Mutlu

Prof. Dr. İbrahim Mutlu, born in 1969, r eceived his BSc from the Technical Education Faculty of Fırat University, Elazığ, Turkey, in 1992, his MSc and PhD in Technical Education Sakarya University, Adapazarı, Turkey, in 1996 and 2002, respectively. He has been Professor in the Technology Faculty of Afyon Kocatepe University, Afyonkarahisar, Turkey, since 2015. His working group focuses on the field of brake systems, coating, brake friction materials and optimization.

References

1 C. Özorak, F. Okay, E. Özorak, S. Islak: Wear and microstructural properties of coatings on Weldox 700 steel, Materials Testing 62 (2020), No. 6, pp. 645-651 DOI:10.3139/120.11152610.3139/120.111526Suche in Google Scholar

2 M. Rezvani Rad, M. Mohammadian Bajgiran, C. Moreau, A. McDonald: Fabrication of thermally sprayed coating systems for mitigation of ice accumulation in carbon steel pipes and prevention of pipe bursting, Surface and Coatings Technology 397 (2020), 126013 DOI:10.1016/j.surfcoat.2020.12601310.1016/j.surfcoat.2020.126013Suche in Google Scholar

3 S. Özel: Microstructure and mechanical properties of HVOF sprayed WC-Co/NiCrBSi, Cr3C2 coatings on Al alloys, Materials Testing 55 (2013), No. 9, pp. 694-700 DOI:10.3139/120.11048910.3139/120.110489Suche in Google Scholar

4 F. Wang, F. Zhang, L. Zheng, H. Zhang: Structure and corrosion properties of Cr coating deposited on aerospace bearing steel, Applied Surface Science 423 (2017), pp. 695-703 DOI:10.1016/j.apsusc.2017.06.09910.1016/j.apsusc.2017.06.099Suche in Google Scholar

5 J. Lei, C. Shi, S. Zhou, Z. Gu, L.-C. Zhang: Enhanced corrosion and wear resistance properties of carbon fiber reinforced Ni-based composite coating by laser cladding, Surface and Coatings Technology 334 (2018), pp. 274-285 DOI:10.1016/j.surfcoat.2017.11.05110.1016/j.surfcoat.2017.11.051Suche in Google Scholar

6 G. Cueva, A. Sinatora, W. L. Guesser, A. P. Tschiptschin: Wear resistance of cast irons used in brake disc rotors, Wear 255 (2003), No. 7-12, pp. 1256-1260 DOI:10.1016/S0043-1648(03)00146-710.1016/S0043-1648(03)00146-7Suche in Google Scholar

7 D. S. T. Hjortenkrans, B. G. Bergbäck, A. V. Häggerud: Metal emissions from brake linings and tires: Case studies of Stockholm, Sweden 1995/1998 and 2005, Environmental Science & Technology 41 (2007), No. 15, pp. 5224-5230 DOI:10.1021/es070198o10.1021/es070198oSuche in Google Scholar PubMed

8 E. Furusjö, J. Sternbeck, A. P. Cousins: PM10 source characterization at urban and highway roadside locations, Science of The Total Environment 387 (2007), No. 1-3, pp. 206-219 DOI:10.1016/j.scitotenv.2007.07.02110.1016/j.scitotenv.2007.07.021Suche in Google Scholar PubMed

9 K. Szymański, A. Hernas, G. Moskal, H. Myalska: Thermally sprayed coatings resistant to erosion and corrosion for power plant boilers – A review, Surface and Coatings Technology 268 (2015), pp. 153-164 DOI:10.1016/j.surfcoat.2014.10.04610.1016/j.surfcoat.2014.10.046Suche in Google Scholar

10 B. Hwang, J. Ahn, S. Lee: Correlation of microstructure and wear resistance of ferrous coatings fabricated by atmospheric plasma spraying, Metallurgical and Materials Transactions A 33 (2002), No. 9, pp. 2933-2945 DOI:10.1007/s11661-002-0278-z10.1007/s11661-002-0278-zSuche in Google Scholar

11 I. D. Utu, I. Hulka, V. A. Serban: Microstructure and abrasion wear resistance of thermally sprayed cermet coatings, Materials Testing 55 (2013), No. 1, pp. 47-50 DOI:10.3139/120.11040210.3139/120.110402Suche in Google Scholar

12 H. Kashani, A. Amadeh, H. M. Ghasemi: Room and high temperature wear behaviors of nickel and cobalt base weld overlay coatings on hot forging dies, Wear 262 (2007), No. 7-8, pp. 800-806 DOI:10.1016/j.wear.2006.08.02810.1016/j.wear.2006.08.028Suche in Google Scholar

13 Z. Liu, M. Hua: Wear transitions and mechanisms in lubricated sliding of a molybdenum coating, Tribology International 32 (1999), No. 9, pp. 499-506 DOI:10.1016/S0301-679X(99)00079-110.1016/S0301-679X(99)00079-1Suche in Google Scholar

14 M. I. De Barros Bouchet, J. M. Martin, T. Le Mogne, P. Bilas, B. Vacher, Y. Yamada: Mechanisms of MoS2 formation by MoDTC in presence of ZnDTP: effect of oxidative degradation, Wear 258 (2005), No. 11-1 2, pp. 1643-1650 DOI:10.1016/j.wear.2004.11.01910.1016/j.wear.2004.11.019Suche in Google Scholar

15 Q. Y. Hou, Z. Y. Huang, N. Shi, J. S. Gao: Effects of molybdenum on the microstructure and wear resistance of nickel-based hardfacing alloys investigated using rietveld method, Journal of Materials Processing Technology 209 (2009), No. 6, pp. 2767-2772 DOI:10.1016/j.jmatprotec.2008.06.02510.1016/j.jmatprotec.2008.06.025Suche in Google Scholar

16 P. Niranatlumpong, H. Koiprasert: The effect of Mo content in plasma-sprayed Mo-NiCrBSi coating on the tribological behavior, Surface and Coatings Technology 205 (2010), No. 2, pp. 483-489 DOI:10.1016/j.surfcoat.2010.07.01710.1016/j.surfcoat.2010.07.017Suche in Google Scholar

17 I. Lee, H. Park, J. Kim, C. Lee: Correlation of microstructure with tribological properties in atmospheric plasma sprayed Mo-added ferrous coating, Surface and Coatings Technology 307 (2016), pp. 908-914 DOI:10.1016/j.surfcoat.2016.09.07410.1016/j.surfcoat.2016.09.074Suche in Google Scholar

18 S. C. Modi, E. Calla: A study of high-velocity combustion wire molybdenum coatings, Journal of Thermal Spray Technology 10 (2001), No. 3, pp. 480-486 DOI:10.1361/10599630177034925910.1361/105996301770349259Suche in Google Scholar

19 X. C. Yang, G. L. Li, H. D. Wang, T. S. Dong, J. J. Kang: Effect of flame remelting on microstructure and wear behaviour of plasma sprayed NiCrBSi-30 %Mo coating, Surface Engineering 34 (2018), No. 3, pp. 181-188 DOI:10.1080/02670844.2016.122605310.1080/02670844.2016.1226053Suche in Google Scholar

20 A. Skopp, N. Kelling, M. Woydt, L. M. Berger: Thermally sprayed titanium suboxide coatings for piston ring/cylinder liners under mixed lubrication and dry-running conditions, Wear 262 (2007), No. 9-10, pp. 1061-1070 DOI:10.1016/j.wear.2006.11.01210.1016/j.wear.2006.11.012Suche in Google Scholar

21 N. L. Parthasarathi, M. Duraiselvam, U. Borah: Effect of plasma spraying parameter on wear resistance of NiCrBSiCFe plasma coatings on austenitic stainless steel at elevated temperatures at various loads, Materials & Design 36 (2012), pp. 141-151 DOI:10.1016/j.matdes.2011.10.05110.1016/j.matdes.2011.10.051Suche in Google Scholar

22 J. RodrÍguez, A. MartÍn, R. Fernández, J. E. Fernández: An experimental study of the wear performance of NiCrBSi thermal spray coatings, Wear 255 (2003), No. 7-12, pp. 950-955 DOI:10.1016/S0043-1648(03)00162-510.1016/S0043-1648(03)00162-5Suche in Google Scholar

23 B. Güney, İ. Mutlu, H. Küçüksarıyıldız: The effect of flame spray coating on the tribological properties of brake disc, Journal of Polytechnic 23 (2019), No. 3, pp. 755-761 DOI:10.2339/politeknik.56327710.2339/politeknik.563277Suche in Google Scholar

24 J. M. Miguel, J. M. Guilemany, S. Vizcaino: Tribological study of NiCrBSi coating obtained by different processes, Tribology International 36 (2003), No. 3, pp. 181-187 DOI:10.1016/S0301-679X(02)00144-510.1016/S0301-679X(02)00144-5Suche in Google Scholar

25 C. Navas, R. Colaço, J. de Damborenea, R. Vilar: Abrasive wear behaviour of laser clad and flame sprayed-melted NiCrBSi coatings, Surface and Coatings Technology 200 (2006), No. 24, pp. 6854-6862 DOI:10.1016/j.surfcoat.2005.10.03210.1016/j.surfcoat.2005.10.032Suche in Google Scholar

26 M. Laribi, N. Mesrati, A. B. Vannes, D. Treheux: Adhesion and residual stresses determination of thermally sprayed molybdenum on steel, Surface and Coatings Technology 166 (2003), No. 2-3, pp. 206-212 DOI:10.1016/S0257-8972(02)00818-610.1016/S0257-8972(02)00818-6Suche in Google Scholar

27 M. Federici, C. Menapace, A. Moscatelli, S. Gialanella, G. Straffelini: Effect of roughness on the wear behavior of HVOF coatings dry sliding against a friction material, Wear 368-369 (2016), pp. 326-334 DOI:10.1016/j.wear.2016.10.01310.1016/j.wear.2016.10.013Suche in Google Scholar

28 H. Kılıç, C. Mısırlı: Investigation of tribological behavior of 20NiCrBSi-WC12Co coated brake disc by HVOF method, Materials Research Express 7 (2020), No. 1, 016560 DOI:10.1088/2053-1591/ab61be10.1088/2053-1591/ab61beSuche in Google Scholar

29 P. G. Sanders, T. M. Dalka, R. H. Basch: A reduced-scale brake dynamometer for friction characterization, Tribology International 34 (2001), No. 9, pp. 609-615 DOI:10.1016/S0301-679X(01)00053-610.1016/S0301-679X(01)00053-6Suche in Google Scholar

30 A. A. Alnaqi, D. C. Barton, P. C. Brooks: Reduced scale thermal characterization of automotive disc brake, Applied Thermal Engineering 75 (2015), pp. 658-668 DOI:10.1016/j.applthermaleng.2014.10.00110.1016/j.applthermaleng.2014.10.001Suche in Google Scholar

31 Q. Wang, Z. Chen, L. Li, G. Yang: The parameters optimization and abrasion wear mechanism of liquid fuel HVOF sprayed bimodal WC–12Co coating, Surface and Coatings Technology 206 (2012), No. 8-9, pp. 2233-2241 DOI:10.1016/j.surfcoat.2011.09.07110.1016/j.surfcoat.2011.09.071Suche in Google Scholar

32 C. Zhang, L. Liu, H. Xu, J. Xiao, G. Zhang, H. Liao: Role of Mo on tribological properties of atmospheric plasma-sprayed Mo-NiCrBSi composite coatings under dry and oil-lubricated conditions, Journal of Alloys and Compounds 727 (2017), pp. 841-850 DOI:10.1016/j.jallcom.2017.08.19510.1016/j.jallcom.2017.08.195Suche in Google Scholar

33 L. Liu, H. Xu, J. Xiao, X. Wei, G. Zhang, C. Zhang: Effect of heat treatment on structure and property evolutions of atmospheric plasma sprayed NiCrBSi coatings, Surface and Coatings Technology 325 (2017), pp. 548-554 DOI:10.1016/j.surfcoat.2017.07.01110.1016/j.surfcoat.2017.07.011Suche in Google Scholar

34 Z. Bergant, J. Grum: Quality improvement of flame sprayed, heat treated and remelted NiCrBSi coatings, Journal of Thermal Spray Technology 18 (2009), No. 3, pp. 380-391 DOI:10.1007/s11666-009-9304-710.1007/s11666-009-9304-7Suche in Google Scholar

35 A. Vencl, S. Arostegui, G. Favaro, F. Zivic, M. Mrdak, S. Mitrović, V. Popovic: Evaluation of adhesion/cohesion bond strength of the thick plasma spray coatings by scratch testing on coatings cross-sections, Tribology International 44 (2011), No. 11, pp. 1281-1288 DOI:10.1016/j.triboint.2011.04.00210.1016/j.triboint.2011.04.002Suche in Google Scholar

36 Y. Y. Wang, C. J. Li, A. Ohmori: Examination of factors influencing the bond strength of high velocity oxy-fuel sprayed coatings, Surface and Coatings Technology 200 (2006), No. 9, pp. 2923-2928 DOI:10.1016/j.surfcoat.2004.11.04010.1016/j.surfcoat.2004.11.040Suche in Google Scholar

37 R. Yun, P. Filip, Y. Lu: Performance and evaluation of eco-friendly brake friction materials, Tribology International 43 (2010), No. 11, pp. 2010-2019 DOI:10.1016/j.triboint.2010.05.00110.1016/j.triboint.2010.05.001Suche in Google Scholar

38 S. Liu, D. Sun, Z. Fan, H. Yu, H. Meng: The influence of HVAF powder feedstock characteristics on the sliding wear behaviour of WC–NiCr coatings, Surface and Coatings Technology 202 (2008), No. 20, pp. 4893-4900 DOI:10.1016/j.surfcoat.2008.03.01410.1016/j.surfcoat.2008.03.014Suche in Google Scholar

39 A. E. Anderson: Friction, Lubrication and Wear Technology, ASM International, Materials Park, Ohio, USA (1992)Suche in Google Scholar

40 İ. Sugözü, İ. Mutlu, A. Keskin: The effect of using heat treated ulexite and cashew in automotive friction materials, Materials Testing 57 (2015), No. 9, pp. 744-749 DOI:10.3139/120.11078110.3139/120.110781Suche in Google Scholar

41 M. Eriksson, F. Bergman, S. Jacobson: On the nature of tribological contact in automotive brakes, Wear 252 (2002), No. 1-2, pp. 26-36 DOI:10.1016/S00431648(01)00849-310.1016/S00431648(01)00849-3Suche in Google Scholar
Published Online: 2021-03-31

© 2021 Walter de Gruyter GmbH, Berlin/Boston

Artikel in diesem Heft

  1. Frontmatter
  2. Corrosion testing
  3. Effects of mixed acid solution on bromide epoxy vinyl ester and its glass fiber reinforced composites
  4. Stress corrosion and mechanical properties of zinc coating on 304 stainless steel
  5. Mechanical testing
  6. Eliminating plasticity effects in the measurement of residual stress by using the hole-drilling method
  7. Fatigue testing
  8. Effect of the galvanization process on the fatigue life of high strength steel compression springs
  9. Materials testing for welding and additive manufacturing applications
  10. Wear behavior and microstructure of Fe-C-Si-Cr-B-Ni hardfacing alloys
  11. Analysis of physical and chemical properties
  12. Structural hydroxyl distribution in jadeite grains and the diagenesis mechanism of jadeitite in Myanmar, Guatemala and Russia
  13. Production-oriented testing
  14. Comparison of processing parameter effects during magnetron sputtering and electrochemical anodization of TiO2 nanotubes on ITO/glass and glass substrates
  15. Mechanical Testing
  16. Effect of hydrothermal aging on the mechanical properties of nanocomposite pipes
  17. Wear Testing
  18. Investigation of the friction behavior of plasma spray Mo/NiCrBSi coated brake discs
  19. Component-Oriented Testing and Simulation
  20. Comparative investigation of the moth-flame algorithm and whale optimization algorithm for optimal spur gear design
  21. Fatigue Testing
  22. Development and application of load profiles for thermal qualification testing of receptacle automotive connectors
  23. Analysis of physical and chemical properties
  24. Structural and optical properties of pure ZnO and Al/Cu co-doped ZnO semiconductor thin films and electrical characterization of photodiodes
  25. Mechanical testing/Chemical resistance testing
  26. Effect of using different chemically modified breadfruit peel fiber in the reinforcement of LDPE composite
  27. Component-oriented testing and simulation
  28. Hybrid spotted hyena–Nelder-Mead optimization algorithm for selection of optimal machining parameters in grinding operations
https://doi.org/10.1515/mt-2020-0038
Schlagwörter für diesen Artikel
Brake disc; coating; plasma spray; sliding wear; friction

Artikel in diesem Heft

  1. Frontmatter
  2. Corrosion testing
  3. Effects of mixed acid solution on bromide epoxy vinyl ester and its glass fiber reinforced composites
  4. Stress corrosion and mechanical properties of zinc coating on 304 stainless steel
  5. Mechanical testing
  6. Eliminating plasticity effects in the measurement of residual stress by using the hole-drilling method
  7. Fatigue testing
  8. Effect of the galvanization process on the fatigue life of high strength steel compression springs
  9. Materials testing for welding and additive manufacturing applications
  10. Wear behavior and microstructure of Fe-C-Si-Cr-B-Ni hardfacing alloys
  11. Analysis of physical and chemical properties
  12. Structural hydroxyl distribution in jadeite grains and the diagenesis mechanism of jadeitite in Myanmar, Guatemala and Russia
  13. Production-oriented testing
  14. Comparison of processing parameter effects during magnetron sputtering and electrochemical anodization of TiO2 nanotubes on ITO/glass and glass substrates
  15. Mechanical Testing
  16. Effect of hydrothermal aging on the mechanical properties of nanocomposite pipes
  17. Wear Testing
  18. Investigation of the friction behavior of plasma spray Mo/NiCrBSi coated brake discs
  19. Component-Oriented Testing and Simulation
  20. Comparative investigation of the moth-flame algorithm and whale optimization algorithm for optimal spur gear design
  21. Fatigue Testing
  22. Development and application of load profiles for thermal qualification testing of receptacle automotive connectors
  23. Analysis of physical and chemical properties
  24. Structural and optical properties of pure ZnO and Al/Cu co-doped ZnO semiconductor thin films and electrical characterization of photodiodes
  25. Mechanical testing/Chemical resistance testing
  26. Effect of using different chemically modified breadfruit peel fiber in the reinforcement of LDPE composite
  27. Component-oriented testing and simulation
  28. Hybrid spotted hyena–Nelder-Mead optimization algorithm for selection of optimal machining parameters in grinding operations
Jetzt anmelden und 20% sparen
Institutioneller Zugang
Wie funktioniert Authentifizierung?
Haben Sie eine Idee, wie wir unsere Website verbessern können?
Bitte schreiben Sie uns.
© 2025 De Gruyter Brill
Heruntergeladen am 26.11.2025 von https://www.degruyterbrill.com/document/doi/10.1515/mt-2020-0038/html?lang=de
Button zum nach oben scrollen