Eliminating plasticity effects in the measurement of residual stress by using the hole-drilling method
-
Ying Gu
Prof. Ying Gu, born in 1986, is a Member of the School of Civil Engineering and Architecture, Southwest University of Science and Technology in Mianyang, China. He also serves as a part-time researcher at the Shock and Vibration of Engineering Materials and Structures Key Laboratory of Sichuan Province in Mianyang, China. He received his Ph.D. in Bridge and Tunnel Engineering, Southwest Jiaotong University, Chengdu, China, in 2016. His research scope is related to welding residual stress and its influence on structural performance.
,
Songbo Ren
Dr. Songbo Ren, born in 1985, is a Lecturer at the School of Civil Engineering and Architecture, Southwest University of Science and Technology in Mianyang, China. He received his Ph.D. in Structural Engineering at the Xi’an University of Architecture and Technology, Xi’an, China, in 2016. His research scope is related to mechanical properties and fracture of materials.
Dr. Chao Kong, born in 1988, is a Lecturer at the School of Civil Engineering and Architecture, Southwest University of Science and Technology in Mianyang, China. He received his Ph.D. in Bridge and Tunnel Engineering at the Southwest Jiaotong University, Chengdu, China, in 2016. His research focuses on mechanic behavior of large and adjacent urban tunnel groups.
Prof. Song Gu, born in 1976, works at the School of Civil Engineering and Architecture, Southwest University of Science and Technology in Mianyang, China. He received his Ph.D. in Bridge and Tunnel Engineering at the Southwest Jiaotong University, Chengdu, China, in 2016. His areas of expertise include testing technique of welding residual stress, bridge design theory and construction control.
Abstract
When the hole-drilling method is used to measure residual stress, plasticity effects occur if the residual stress exceeds 60 % of the yield stress. Plasticity effects result in an overestimation of the residual stress as the hole-drilling method is based on the linear elastic behavior of materials. To overcome this problem, a simplified iterative method based on an existing iterative method and using the optimizer tools of the ANSYS program is proposed in this paper. The proposed method is verified through numerical and experimental studies. The numerical case study reveals that, for the case studied, the proposed method can achieve the same accuracy as the original iterative method and has a higher convergence ability. The experimental study demonstrates that the values of the maximum principal stress calculated using the American Society of Testing Materials standard is generally greater than the true values and that the error magnitude increases with an increase in stress levels. Using the proposed method, errors are reduced for the maximum principal stress while increasing slightly for the minimum principal stress. The proposed method has a high convergence ability; for the case studied, only two or three iterations are needed to achieve acceptable accuracy.
About the authors
Prof. Ying Gu, born in 1986, is a Member of the School of Civil Engineering and Architecture, Southwest University of Science and Technology in Mianyang, China. He also serves as a part-time researcher at the Shock and Vibration of Engineering Materials and Structures Key Laboratory of Sichuan Province in Mianyang, China. He received his Ph.D. in Bridge and Tunnel Engineering, Southwest Jiaotong University, Chengdu, China, in 2016. His research scope is related to welding residual stress and its influence on structural performance.
Dr. Songbo Ren, born in 1985, is a Lecturer at the School of Civil Engineering and Architecture, Southwest University of Science and Technology in Mianyang, China. He received his Ph.D. in Structural Engineering at the Xi’an University of Architecture and Technology, Xi’an, China, in 2016. His research scope is related to mechanical properties and fracture of materials.
Dr. Chao Kong, born in 1988, is a Lecturer at the School of Civil Engineering and Architecture, Southwest University of Science and Technology in Mianyang, China. He received his Ph.D. in Bridge and Tunnel Engineering at the Southwest Jiaotong University, Chengdu, China, in 2016. His research focuses on mechanic behavior of large and adjacent urban tunnel groups.
Prof. Song Gu, born in 1976, works at the School of Civil Engineering and Architecture, Southwest University of Science and Technology in Mianyang, China. He received his Ph.D. in Bridge and Tunnel Engineering at the Southwest Jiaotong University, Chengdu, China, in 2016. His areas of expertise include testing technique of welding residual stress, bridge design theory and construction control.
Acknowledgement
The authors gratefully acknowledge the support provided by the National Natural Science Foundation of China (Grant No. 51708467) and the Shock and Vibration of Engineering Materials and Structures Key Laboratory of Sichuan Province (Grant No. 18kfgk13).
References
1 B. Qiang, Y. D. Li, Y. Gu, D. D. Boko-haya: Uncertainty evaluation of strain release coefficients for blind-hole method based on monte carlo simulation, Materials Testing 59 (2017), No. 7-8, pp. 630-634, DOI:10.3139/120.11105210.3139/120.111052Search in Google Scholar
2 ASTM E837-13a: Standard Test Method for Determining Residual Stresses by the Hole-Drilling Strain-Gage Method, Designation: E, ASTM International, West Conshohocken, PA, USA (2013)Search in Google Scholar
3 GB/T 31310-2014: Metallic Material—Determination of Residual Stress—Hole Drilling Strain Gauge Method, Standards Press of China, Beijing, P. R. China (2014)Search in Google Scholar
4 S. P. Timoshenko, J. N. Goodier: Theory of Elasticity, 1st Ed., McGraw-Hill Book Company, New York, USA (1951)Search in Google Scholar
5 Y. C. Lin, C. P. Chou: Error induced by local yielding around hole in hole drilling method for measuring residual stress of materials, Materials Science and Technology 11 (1995), No. 6, pp. 600-604, DOI:10.1179/mst.1995.11.6.60010.1179/mst.1995.11.6.600Search in Google Scholar
6 J. Gibmeier, M. Kornmeier, B. Scholtes: Plastic deformation during application of the hole-drilling method, Materials Science Forum 347–349 (2000), pp. 131-137, DOI:10.4028/www.scientific.net/MSF.347-349.13110.4028/www.scientific.net/MSF.347-349.131Search in Google Scholar
7 D. Vangi, M. Ermini: Plasticity effects in residual stress measurement by the hole drilling method, Strain 36 (2000), No. 2, pp. 55-59, OI:10.1111/j.1475-1305.200010.1111/j.1475-1305.2000.tb01174.xSearch in Google Scholar
8 H. Y. Zhao, Y. W. Shi, Y. Pei, Y. P. Lei, Y. J. Chen: On the correction of plasticity effect at the hole edge when using the centre hole method for measuring high welding residual stress, Strain 32 (1996), No. 4, pp. 125-130, DOI:10.1111/j.1475-1305.1996.tb01017.x10.1111/j.1475-1305.1996.tb01017.xSearch in Google Scholar
9 X. H. Zhang, H. Y. Zhao, Z. P. Cai: FEM analysis and a correction on plasticity effect at the hole edge when using the centre hole method for measuring residual stress, Chinese Journal ofSearch in Google Scholar
10 R. Seifi, D. Salimi-Majd: Effects of plasticity on residual stresses measurement by hole drilling method, Mechanics of Materials 53(2012), pp. 72-79, DOI:10.1016/j.mechmat.2012.05.00910.1016/j.mechmat.2012.05.009Search in Google Scholar
11 D. Vangi, S. Tellini: Hole-drilling strain gauge method: residual stress measurement with plasticity effects, Journal of Engineering Materials and Technology 132(2010), No.1, pp. 011003-1 – 011003-7, DOI:10.1115/1.318403010.1115/1.3184030Search in Google Scholar
12 Y. Gu, Y. D. Li, Z. H. Zhou, S. B. Ren, C. Kong: Numerical simulation and measurement of welding residual stresses in orthotropic steel decks stiffened with u-shaped ribs, International Journal of Steel Structures 20(2020), No. 3, pp. 856-869, DOI:10.1007/S13296-020-00327-310.1007/S13296-020-00327-3Search in Google Scholar
13 M. Kabiri: Measurement of residual stresses by the hole-drilling method: influences of transverse sensitivity of the gages and relieved-strain coefficients, Experimental Mechanics 24(1984), No. 3, pp. 252-256, DOI:10.1007/BF0232317410.1007/BF02323174Search in Google Scholar
14 A. Ajovalasit: Advances in strain gauge measurement on composite materials, Strain 47(2010), No. 4, pp. 313-325 DOI:10.1111/j.1475-1305.2009.00691.x10.1111/j.1475-1305.2009.00691.xSearch in Google Scholar
15 J. D. Lord, A. T. Fry, P. V. Grant: A UK Residual Stress Intercomparison Exercise-an Examination of the XRD and Hole Drilling Techniques, National Physical Laboratory, Teddington, Middlesex, UK (2002)10.4028/www.scientific.net/MSF.404-407.567Search in Google Scholar
© 2021 Walter de Gruyter GmbH, Berlin/Boston
Articles in the same Issue
- Frontmatter
- Corrosion testing
- Effects of mixed acid solution on bromide epoxy vinyl ester and its glass fiber reinforced composites
- Stress corrosion and mechanical properties of zinc coating on 304 stainless steel
- Mechanical testing
- Eliminating plasticity effects in the measurement of residual stress by using the hole-drilling method
- Fatigue testing
- Effect of the galvanization process on the fatigue life of high strength steel compression springs
- Materials testing for welding and additive manufacturing applications
- Wear behavior and microstructure of Fe-C-Si-Cr-B-Ni hardfacing alloys
- Analysis of physical and chemical properties
- Structural hydroxyl distribution in jadeite grains and the diagenesis mechanism of jadeitite in Myanmar, Guatemala and Russia
- Production-oriented testing
- Comparison of processing parameter effects during magnetron sputtering and electrochemical anodization of TiO2 nanotubes on ITO/glass and glass substrates
- Mechanical Testing
- Effect of hydrothermal aging on the mechanical properties of nanocomposite pipes
- Wear Testing
- Investigation of the friction behavior of plasma spray Mo/NiCrBSi coated brake discs
- Component-Oriented Testing and Simulation
- Comparative investigation of the moth-flame algorithm and whale optimization algorithm for optimal spur gear design
- Fatigue Testing
- Development and application of load profiles for thermal qualification testing of receptacle automotive connectors
- Analysis of physical and chemical properties
- Structural and optical properties of pure ZnO and Al/Cu co-doped ZnO semiconductor thin films and electrical characterization of photodiodes
- Mechanical testing/Chemical resistance testing
- Effect of using different chemically modified breadfruit peel fiber in the reinforcement of LDPE composite
- Component-oriented testing and simulation
- Hybrid spotted hyena–Nelder-Mead optimization algorithm for selection of optimal machining parameters in grinding operations
Articles in the same Issue
- Frontmatter
- Corrosion testing
- Effects of mixed acid solution on bromide epoxy vinyl ester and its glass fiber reinforced composites
- Stress corrosion and mechanical properties of zinc coating on 304 stainless steel
- Mechanical testing
- Eliminating plasticity effects in the measurement of residual stress by using the hole-drilling method
- Fatigue testing
- Effect of the galvanization process on the fatigue life of high strength steel compression springs
- Materials testing for welding and additive manufacturing applications
- Wear behavior and microstructure of Fe-C-Si-Cr-B-Ni hardfacing alloys
- Analysis of physical and chemical properties
- Structural hydroxyl distribution in jadeite grains and the diagenesis mechanism of jadeitite in Myanmar, Guatemala and Russia
- Production-oriented testing
- Comparison of processing parameter effects during magnetron sputtering and electrochemical anodization of TiO2 nanotubes on ITO/glass and glass substrates
- Mechanical Testing
- Effect of hydrothermal aging on the mechanical properties of nanocomposite pipes
- Wear Testing
- Investigation of the friction behavior of plasma spray Mo/NiCrBSi coated brake discs
- Component-Oriented Testing and Simulation
- Comparative investigation of the moth-flame algorithm and whale optimization algorithm for optimal spur gear design
- Fatigue Testing
- Development and application of load profiles for thermal qualification testing of receptacle automotive connectors
- Analysis of physical and chemical properties
- Structural and optical properties of pure ZnO and Al/Cu co-doped ZnO semiconductor thin films and electrical characterization of photodiodes
- Mechanical testing/Chemical resistance testing
- Effect of using different chemically modified breadfruit peel fiber in the reinforcement of LDPE composite
- Component-oriented testing and simulation
- Hybrid spotted hyena–Nelder-Mead optimization algorithm for selection of optimal machining parameters in grinding operations
